Abstract:
A method of making strengthened articles that includes: providing articles comprising ion-exchangeable alkali metal ions and first and second primary surfaces; providing a bath comprising ion-exchanging alkali metal ions larger in size than the ion-exchangeable ions; and submersing the articles in the bath at a first ion-exchange temperature and duration to form strengthened articles. Each strengthened article comprises a compressive stress region. Further, the exchange rate of the ion-exchanging alkali metal ions is higher into the first primary surface than into the second primary surface. In addition, the submersing step is conducted such that a predetermined gap is maintained between the first primary surface of each of the articles.
Abstract:
Embodiments of anti-glare substrates and articles including the same are disclosed. In one or more embodiments, the anti-glares substrate includes a textured surface with a plurality of features having an average cross-sectional dimension of about 30 micrometers or less. The substrate or article exhibits a transmission haze of 10% or less, a PPDr of about 7% or less or 6% or less, and a DOI of about 80 or less. Method for forming the anti-glare substrates are also disclosed and include etching a surface of a substrate with an etchant having low water solubility to provide an etched surface, and removing a portion of the etched surface. The method includes generating a plurality of insoluble crystals (e.g., any one or more of K?2#191SiF?6#191 and K?3#191AlF?6#191) on the surface while etching the surface. The etchant may include a potassium salt, an organic solvent and a fluoride containing acid.
Abstract:
A method for increasing the tactile feel of a glass-ceramic article includes (a) performing a first etching of a surface of the glass-ceramic article with a first etchant to create a plurality of features on the surface, wherein the first etchant comprises hydrofluoric acid and an inorganic fluoride salt, and the plurality of features comprises protrusions and recesses and (b) performing a second etching of the surface with a second etchant different from the first etchant to enlarge a distance between adjacent features of a same type, wherein the second etching occurs after the first etching, after the second etching an average distance between adjacent features of a same type is in a range from 0.5 μm to 20 μm and a density of features of the same type is in a range from 9,000 to 25,000 features/mm2, and a tactile feel of the surface after the second etching is greater than the tactile feel of the surface before the first etching.
Abstract:
Methods of modifying glass-ceramic articles and glass-ceramic articles formed therefrom. The methods include providing a glass-ceramic article having a non-damaged surface, applying a chemical etching solution to the non-damaged surface, and removing the chemical etching solution. The chemical etching solution modifies the non-damaged surface so that from about 0.01 μm to about 2 μm of a depth of the glass-ceramic article is removed. The chemical etching solution modifies the non-damage surface of the glass-ceramic article to form a roughened surface having a reduced gloss value and a target roughness value.
Abstract:
An apparatus for producing anti-glare surfaces includes an etching cream dipping tank and a sub-tank arranged to receive a slurry of etching cream. A pumping unit is fluidly coupled to the etching cream dipping tank and the sub-tank such that the pumping unit is operable to selectively self-circulate the slurry of etching cream in the sub-tank to improve homogeneity of the etching cream and transfer a volume of the homogenized etching cream from the sub-tank to the etching cream dipping tank.
Abstract:
Described herein are articles and methods of making articles, including a transparent composite film having a fiber filler embedded in a polymer network. The polymer network of the transparent composite film is a cured, cross-linked matrix including a first and second structure segment. The structure segments may contribute or impart improved properties in the transparent composite film. The select structure segments can provide increased modulus and reduced glass transition temperature thereby allowing for a desirable balance of flexibility and rigidity in the transparent composite film. The improved transparent composite film is suitable for many applications including use in display devices.
Abstract:
Disclosed are controlled chemical etching processes used to modify the geometry of surface flaws in thin glass substrates and glass substrate assemblies formed therefrom, and in particular glass substrates suitable for the manufacture of active matrix displays that are essentially free of alkali metal oxides such as Na2O, K2O and Li2O.
Abstract:
The disclosure provides for a mixture suitable for extrusion and firing to form a ceramic honeycomb substrate, said mixture comprising a batch composition selected from the group consisting of a cordierite batch composition and an aluminum titanate batch composition, an optional pore former material; a binder material and water; wherein said binder is a methyl ether of cellulose binder having a count of less than 300 water-insoluble fibers per gram of binder material.
Abstract:
A method for increasing the tactile feel of a glass-ceramic article includes (a) performing a first etching of a surface of the glass-ceramic article with a first etchant to create a plurality of features on the surface, wherein the first etchant comprises hydrofluoric acid and an inorganic fluoride salt, and the plurality of features comprises protrusions and recesses and (b) performing a second etching of the surface with a second etchant different from the first etchant to enlarge a distance between adjacent features of a same type, wherein the second etching occurs after the first etching, after the second etching an average distance between adjacent features of a same type is in a range from 0.5 μm to 20 μm and a density of features of the same type is in a range from 9,000 to 25,000 features/mm2, and a tactile feel of the surface after the second etching is greater than the tactile feel of the surface before the first etching.
Abstract:
A method of making strengthened glass articles that includes: providing an article comprising ion-exchangeable alkali metal ions and first and second primary surfaces; etching the first primary surface with an etchant having a pH of less than 7 to form an etched first primary surface; forming an anti-glare surface integral with the second primary surface after masking the first primary surface with a masking film; removing the masking film; providing a first ion-exchange bath comprising ion-exchanging alkali metal ions, each having a larger size than the size of the ion-exchangeable alkali metal ions; and submersing the article in the first bath to form a strengthened article. Further, the strengthened article comprises a compressive stress region extending from the etched first primary surface and the second primary surface to first and second selected depths, respectively. The etching step can be conducted in an etchant-containing bath or with a sponge-rolling apparatus.