Abstract:
An assembly for producing a fiber composite workpiece having a base tool, including a first tool part and a second tool part, arranged relative to one another either in a closed position in which they enclose an internal space, or in an open position wherein a preform can be mounted in the internal space and maintained there in a predetermined shape. The base tool includes a connection to convey matrix material into the internal space, and has a device for holding the first and second tool parts together in a closed position. A tool insert is provided which is separate from the base tool, the tool insert being mounted in the internal space of the base tool, and the tool insert including a cavity for accommodating a preform and a shaping surface, facing the cavity, for maintaining the preform in a predetermined shape.
Abstract:
In a method for producing a component from a fiber-reinforced composite material, a semifinished product, containing reinforcing fibers, is disposed on a support surface. The semifinished product is covered with a film, draped, in at least one portion, such that at least one fold, extending from the support surface, is produced. A sealing tape is applied along an open edge of the fold, to seal off a space, defined by the support surface and the film, from the ambient atmosphere, in the region of the fold, such that two mutually opposite fold walls are formed partly by the film and partly by the sealing tape. A clip is applied over the fold such that the clip applies a clamping force, which presses the mutually opposite fold walls of the fold against each other. A vacuum is generated in the space defined by the support surface and the film.
Abstract:
A connecting port arrangement for use in an apparatus for producing a composite material component comprising a base member attached to a surface of a foil adapted to seal a mold of the apparatus for producing a composite material component. The base member is provided with a channel extending therethrough. The connecting port arrangement further comprises a punch member adapted to be inserted into the channel formed in the base member and provided with a cutting device suitable to cut at least one opening into the foil.
Abstract:
An infusion method for manufacturing a fiber-reinforced composite component. The composite component is evacuated and at least two separated flow fronts of matrix material are spread out in the composite component. At least one of the flow fronts is decelerated and/or guided in respect to its flow directing relative to the other flow front by a control element that is incorporated in a component area of the composite component. Also disclosed is a structure for performing such infusion method wherein the control element is arranged between the construction components, wherein in at least one component area a control element is incorporated in the composite component for decelerating at least one flow front and/or guiding a flow front in respect to its flow directing relative to another flow front through the composite component.
Abstract:
A device and method for producing a component. The device is composed of two mold elements, wherein one of the mold elements has a cavity which communicates with the position of one side of a component to be produced. An inflatable tube which is fluidically linked to the surrounding atmosphere is provided in the cavity. A cover covers the first and the second mold element and seals the first and said second mold element in relation to the surrounding atmosphere. The tube is expanded by applying a vacuum within the sealed regions and the tube can shape or facilitate shaping the side of the component to be produced.
Abstract:
A method for producing a component from a fiber-reinforced plastic, wherein at least one ply of a semifinished fiber product having a peripheral contour is applied to the molding tool at a first temperature, wherein the contour lies within the peripheral edge. A compensating body, having a coefficient of thermal expansion which is greater than a coefficient of thermal expansion of the molding tool, is arranged along the peripheral edge, such that the compensating body extends from the edge in the direction of the peripheral contour. After sealing the arrangement, resin is introduced, and the arrangement is heated. As a result, the compensating body expands to a greater extent than the molding tool and encloses the semifinished fiber product in a flush manner, with the result that a shape of the component can correspond to an intended final shape and no longer has to be finish-machined.
Abstract:
A connecting port arrangement for use in an apparatus for producing a composite material component comprising a base member attached to a surface of a foil adapted to seal a mold of the apparatus for producing a composite material component. The base member is provided with a channel extending therethrough. The connecting port arrangement further comprises a punch member adapted to be inserted into the channel formed in the base member and provided with a cutting device suitable to cut at least one opening into the foil.
Abstract:
An assembly for producing a fiber composite workpiece having a base tool, including a first tool part and a second tool part, arranged relative to one another either in a closed position in which they enclose an internal space, or in an open position wherein a preform can be mounted in the internal space and maintained there in a predetermined shape. The base tool includes a connection to convey matrix material into the internal space, and has a device for holding the first and second tool parts together in a closed position. A tool insert is provided which is separate from the base tool, the tool insert being mounted in the internal space of the base tool, and the tool insert including a cavity for accommodating a preform and a shaping surface, facing the cavity, for maintaining the preform in a predetermined shape.
Abstract:
A system for liquid composite moulding includes a first rigid tool part onto which a semi-finished fiber material is positioned, a first vacuum foil arrangeable on the first rigid tool part to provide a first gastight chamber therebetween having a first port, a second vacuum foil and the first vacuum foil providing a second gastight chamber, and granulated material arranged in the second gastight chamber. The semi-finished fiber material is infusible with a matrix material via the first port. A second port is provided at the second gastight chamber for applying a negative pressure thereto. Therein, the granulated material is adapted for forming a second rigid tool part when negative pressure is applied to the second port. I.e. the first vacuum foil, the second vacuum foil and the granulated material function similarly to a vacuum mattress and may be stiffened and collapsed.
Abstract:
A lighting strike protection device for applying automatically to a fiber composite component. The protection device includes a reinforcement structure having a width that is less than a width of the metal strip. The fiber composite component having an integrated lighting strike protection.