公开(公告)号：US20100287769A1

公开(公告)日：2010-11-18

申请号：US12844695

申请日：2010-07-27

Applicant: William H. Channell, SR. ,  Edward J. Burke

Inventor： William H. Channell, SR. ,  Edward J. Burke

IPC: H01R43/00

CPC classification number: B29C45/14639 ,  B29C45/14426 ,  H01R4/24 ,  H01R9/031 ,  H01R9/16 ,  H01R12/592 ,  H01R12/675 ,  H01R13/405 ,  H01R13/504 ,  H01R43/18 ,  H01R43/24 ,  Y10T29/49128 ,  Y10T29/49146 ,  Y10T29/49147 ,  Y10T29/49169 ,  Y10T29/49174 ,  Y10T29/49176 ,  Y10T29/4919 ,  Y10T29/49192 ,  Y10T29/4922

Abstract: A method of manufacturing a terminal block for a telecommunication cable comprising the steps of providing a mold having a first half and a second half, each forming a respective body cavity configured to form a terminal block and configured to receive a substrate comprising a plurality of openings adapted to receive an insulated electrical contact. A plurality of projections extend from the first half into the cavity, wherein the plurality of projections are adapted to remove a portion of insulation from the electrical contact positioned within each of the openings. The substrate is positioned in the mold and the insulated electrical contact is inserted into each of the openings. The mold is closed such that the plurality of projections remove a portion of the insulation from the insulated electrical contact upon closing of the mold. A dielectric material is then injected into the mold containing the substrate and insulated electrical contact to form a terminal block. The terminal block is removed from the mold, wherein the plurality of projections form a socket adapted to receive an electrical connector.

Abstract translation: 一种用于通信电缆的端子块的制造方法，包括以下步骤：提供具有第一半部和第二半部分的模具，每个模具形成相应的体腔，该体腔配置成形成端子块，并且构造成接收包括多个开口 适于接收绝缘电接触。 多个突起从前半部延伸到空腔中，其中多个突起适于从定位在每个开口内的电触头去除绝缘的一部分。 基板定位在模具中，并且绝缘电触头插入到每个开口中。 模具被关闭，使得多个突起在闭合模具时从绝缘电接触部去除绝缘体的一部分。 然后将电介质材料注入含有基底的模具和绝缘电接触以形成端子块。 端子块从模具移除，其中多个突起形成适于接收电连接器的插座。

公开(公告)号：US20090004928A1

公开(公告)日：2009-01-01

申请号：US12123353

申请日：2008-05-19

Applicant: William H. Channell, SR. ,  Edward J. Burke

Inventor： William H. Channell, SR. ,  Edward J. Burke

IPC: H01R9/22

CPC classification number: B29C45/14639 ,  B29C45/14426 ,  H01R4/24 ,  H01R9/031 ,  H01R9/16 ,  H01R12/592 ,  H01R12/675 ,  H01R13/405 ,  H01R13/504 ,  H01R43/18 ,  H01R43/24 ,  Y10T29/49128 ,  Y10T29/49146 ,  Y10T29/49147 ,  Y10T29/49169 ,  Y10T29/49174 ,  Y10T29/49176 ,  Y10T29/4919 ,  Y10T29/49192 ,  Y10T29/4922

Abstract: A method of manufacturing a terminal block for a telecommunication cable comprising the steps of providing a mold having a first half and a second half, each forming a respective body cavity configured to form a terminal block and configured to receive a substrate comprising a plurality of openings adapted to receive an insulated electrical contact. A plurality of projections extend from the first half into the cavity, wherein the plurality of projections are adapted to remove a portion of insulation from the electrical contact positioned within each of the openings. The substrate is positioned in the mold and the insulated electrical contact is inserted into each of the openings. The mold is closed such that the plurality of projections remove a portion of the insulation from the insulated electrical contact upon closing of the mold. A dielectric material is then injected into the mold containing the substrate and insulated electrical contact to form a terminal block. The terminal block is removed from the mold, wherein the plurality of projections form a socket adapted to receive an electrical connector.

Abstract translation: 一种用于通信电缆的端子块的制造方法，包括以下步骤：提供具有第一半部和第二半部分的模具，每个模具形成相应的体腔，该体腔配置成形成端子块，并且构造成接收包括多个开口 适于接收绝缘电接触。 多个突起从前半部延伸到空腔中，其中多个突起适于从定位在每个开口内的电触头去除绝缘的一部分。 基板定位在模具中，并且绝缘电触头插入到每个开口中。 模具被关闭，使得多个突起在闭合模具时从绝缘电接触部去除绝缘体的一部分。 然后将电介质材料注入含有基底的模具和绝缘电接触以形成端子块。 端子块从模具移除，其中多个突起形成适于接收电连接器的插座。

公开(公告)号：US08776365B2

公开(公告)日：2014-07-15

申请号：US12844695

申请日：2010-07-27

Applicant: William H. Channell, Sr. ,  Edward J. Burke

Inventor： William H. Channell, Sr. ,  Edward J. Burke

IPC: H01R43/00 ,  H05K13/00

CPC classification number: B29C45/14639 ,  B29C45/14426 ,  H01R4/24 ,  H01R9/031 ,  H01R9/16 ,  H01R12/592 ,  H01R12/675 ,  H01R13/405 ,  H01R13/504 ,  H01R43/18 ,  H01R43/24 ,  Y10T29/49128 ,  Y10T29/49146 ,  Y10T29/49147 ,  Y10T29/49169 ,  Y10T29/49174 ,  Y10T29/49176 ,  Y10T29/4919 ,  Y10T29/49192 ,  Y10T29/4922

Abstract: A method of manufacturing a terminal block for a telecommunication cable, which includes providing a housing having a front side and a back side and positioning multiple pairs of electrical connectors in the housing such that one end of each of the electrical connectors is exposed on the front side of the housing and one end of the connector is exposed on the back side of the housing. Each of electrical connectors having an insulation displacement contact terminal on the end exposed on the back side of the housing, and connecting multiple pairs of insulated electrical wires to the connectors on the back side of the housing. A dielectric material is pressure molded on the back side of the housing to encapsulate the connections of the wires and the connectors on the back side of the housing.

Abstract translation: 一种用于通信电缆的端子块的制造方法，其包括提供具有前侧和后侧的壳体，并将多对电连接器定位在壳体中，使得每个电连接器的一端暴露在前面 壳体的一侧和连接器的一端暴露在壳体的后侧。 每个电连接器具有在外壳背面暴露的端部上的绝缘位移接触端子，并且将多对绝缘电线连接到壳体背侧上的连接器。 电介质材料在壳体的背面压力模制，以将电线和连接器的连接封装在壳体的背面。

公开(公告)号：US07762853B2

公开(公告)日：2010-07-27

申请号：US12123353

申请日：2008-05-19

Applicant: William H. Channell, Sr. ,  Edward J. Burke

Inventor： William H. Channell, Sr. ,  Edward J. Burke

IPC: H01R9/22

CPC classification number: B29C45/14639 ,  B29C45/14426 ,  H01R4/24 ,  H01R9/031 ,  H01R9/16 ,  H01R12/592 ,  H01R12/675 ,  H01R13/405 ,  H01R13/504 ,  H01R43/18 ,  H01R43/24 ,  Y10T29/49128 ,  Y10T29/49146 ,  Y10T29/49147 ,  Y10T29/49169 ,  Y10T29/49174 ,  Y10T29/49176 ,  Y10T29/4919 ,  Y10T29/49192 ,  Y10T29/4922

Abstract: A terminal block for a telecommunication cable, which includes a substrate, an insulated electrical contact and a housing, which surrounds the substrate. The substrate has a front side and a back side, and includes a plurality of openings extending from the front side to the back side of the substrate and adapted to receive an insulated electrical contact. An insulated electrical contact is positioned within each of the plurality of openings. A housing surrounds the substrate and forms a plurality of sockets, and wherein each socket is adapted to receive an electrical connector.

Abstract translation: 一种用于通信电缆的端子块，其包括基板，绝缘电触点和围绕基板的壳体。 基板具有前侧和后侧，并且包括从基板的前侧延伸到后侧的多个开口，并且适于接收绝缘的电接触。 绝缘电触头位于多个开口的每一个内。 壳体围绕基板并形成多个插座，并且其中每个插座适于接收电连接器。

公开(公告)号：US07373719B2

公开(公告)日：2008-05-20

申请号：US10985851

申请日：2004-11-09

Applicant: William H. Channell, Sr. ,  Edward J. Burke

Inventor： William H. Channell, Sr. ,  Edward J. Burke

IPC: H01R43/05 ,  H01R43/20 ,  H01R43/24

CPC classification number: B29C45/14639 ,  B29C45/14426 ,  H01R4/24 ,  H01R9/031 ,  H01R9/16 ,  H01R12/592 ,  H01R12/675 ,  H01R13/405 ,  H01R13/504 ,  H01R43/18 ,  H01R43/24 ,  Y10T29/49128 ,  Y10T29/49146 ,  Y10T29/49147 ,  Y10T29/49169 ,  Y10T29/49174 ,  Y10T29/49176 ,  Y10T29/4919 ,  Y10T29/49192 ,  Y10T29/4922

Abstract: A method of manufacturing a terminal block for a telecommunication cable comprising the steps of providing a mold having a first half and a second half, each forming a respective body cavity configured to form a terminal block and configured to receive a substrate comprising a plurality of openings adapted to receive an insulated electrical contact. A plurality of projections extend from the first half into the cavity, wherein the plurality of projections are adapted to remove a portion of insulation from the electrical contact positioned within each of the openings. The substrate is positioned in the mold and the insulated electrical contact is inserted into each of the openings. The mold is closed such that the plurality of projections remove a portion of the insulation from the insulated electrical contact upon closing of the mold. A dielectric material is then injected into the mold containing the substrate and insulated electrical contact to form a terminal block. The terminal block is removed from the mold, wherein the plurality of projections form a socket adapted to receive an electrical connector.

Abstract translation: 一种用于通信电缆的端子块的制造方法，包括以下步骤：提供具有第一半部和第二半部分的模具，每个模具形成相应的体腔，该体腔配置成形成端子块，并且构造成接收包括多个开口 适于接收绝缘电接触。 多个突起从第一半部延伸到空腔中，其中多个突起适于从定位在每个开口内的电触头去除绝缘的一部分。 基板定位在模具中，并且绝缘电触头插入到每个开口中。 模具被关闭，使得多个突起在闭合模具时从绝缘电接触部去除绝缘体的一部分。 然后将电介质材料注入含有基底的模具和绝缘电接触以形成端子块。 端子块从模具移除，其中多个突起形成适于接收电连接器的插座。