公开(公告)号：US08919359B2

公开(公告)日：2014-12-30

申请号：US13820749

申请日：2011-09-15

Applicant: Takeshi Iwashita ,  Kenichi Kominami ,  Chikako Sunohara ,  Miki Hirabayashi

Inventor： Takeshi Iwashita ,  Kenichi Kominami ,  Chikako Sunohara ,  Miki Hirabayashi

IPC: B08B3/00 ,  F16K31/18 ,  F26B21/06 ,  B65B43/42 ,  B65D88/54 ,  F02M41/16 ,  A61L2/20 ,  B65B55/10 ,  B05B1/02 ,  A61L2/22

CPC classification number: A61L2/208 ,  A61L2/22 ,  A61L2202/23 ,  B05B1/02 ,  B65B55/10 ,  Y10T137/7452

Abstract: For reducing time required for sterilizing a container by hydrogen peroxide, mitigating a cost required therefore, simplifying a sterilizing apparatus, reducing space for installing such apparatus, and mitigating load to the environment, a method for sterilizing a container is provided according to which hydrogen peroxide aqueous solution, air at the normal temperature and hot air are simultaneously injected into a container whereby the hydrogen peroxide aqueous solution which has been turned to minute droplets by the air at the normal temperature is instantly gasified.

Abstract translation: 为了减少由过氧化氢消毒容器所需的时间，减轻所需的成本，简化灭菌装置，减少安装这种装置的空间，减轻对环境的负担，提供一种消毒容器的方法，根据该方法，过氧化氢 水溶液，常温下的空气和热空气同时注入容器，由此在常温下被空气转变成微小液滴的过氧化氢水溶液立即气化。

公开(公告)号：US08449829B2

公开(公告)日：2013-05-28

申请号：US12304664

申请日：2006-06-27

Applicant: Nobuaki Nagatani ,  Takeshi Iwashita

Inventor： Nobuaki Nagatani ,  Takeshi Iwashita

IPC: F24F3/16 ,  A61L9/015

CPC classification number: A61L2/208 ,  A61L2202/25

Abstract: A clean air supply apparatus is provided which has an ability of sterilizing effectively and uniformly also a secondary side surface of a filter. The apparatus has a pre-filter 23 for roughly filtering air sequentially introduced from an air inlet port 18 for introducing air to an air supply port 22 for sending clean air to a work environment, a blower 24 for sucking air to the introduced, a heater 25 for adjusting a temperature of introduced air, a chemical agent gas supply apparatus 27, a chemical agent gas eject apparatus 26 for supplying chemical agent gas into the air path, high performance filters or ultrahigh performance filters 41 and 42 for filtering air to be delivered from an air supply port 22 to generate clean air.

Abstract translation: 提供一种能够有效且均匀地对过滤器的二次侧面进行灭菌的清洁空气供给装置。 该装置具有预过滤器23，用于粗略地从空气入口18引入空气，以将空气引入空气供应端口22，以将清洁空气送至工作环境，将吸入空气的送风机24引入到引入的加热器 25，用于调节引入空气的温度，化学试剂气体供给装置27，用于向空气路径供给化学试剂气体的化学试剂气体喷射装置26，用于过滤待输送空气的高性能过滤器或超高性能过滤器41和42 从空气供应端口22产生清洁空气。

公开(公告)号：US20130092196A1

公开(公告)日：2013-04-18

申请号：US13704527

申请日：2011-06-01

Applicant: Nobuaki Nagatani ,  Takeshi Iwashita ,  Youichi Kawasaki

Inventor： Nobuaki Nagatani ,  Takeshi Iwashita ,  Youichi Kawasaki

IPC: A61L2/18

CPC classification number: A61L2/18 ,  B08B9/32 ,  B08B9/42 ,  B65B55/10 ,  B65B55/24

Abstract: The purpose of the present invention is to provide a container sterilization method, washing method, and system which retain food hygiene manufacturing standards and a required production line speed, as well as reducing the amount of treatment fluids used such as pharmaceutical fluid, hot water and aseptic water. The container sterilization method and washing method of the present invention is a method in which a container is sterilized/washed using a treatment fluid, and the sterilization step and/or washing step are divided into at least two parts. By storing and pumping upwards the treatment fluid supplied from one part of the divided sterilization or washing step after use, the treatment fluid can be supplied in series to the other part of the same divided sterilization or washing step.

Abstract translation: 本发明的目的是提供一种保持食品卫生制造标准和所需生产线速度的容器灭菌方法，洗涤方法和系统，以及减少使用的处理流体的量，例如药液，热水和 无菌水。 本发明的容器灭菌方法和洗涤方法是使用处理液对容器进行消毒/洗涤的方法，并且将灭菌步骤和/或洗涤步骤分成至少两部分。 通过将使用后的分割灭菌或洗涤步骤的一部分供给的处理流体向上储存并向上抽吸，可以将处理流体串联供应到相同的分开的灭菌或洗涤步骤的另一部分。

公开(公告)号：US08800248B2

公开(公告)日：2014-08-12

申请号：US13059750

申请日：2009-08-19

Applicant: Tsuneo Imatani ,  Takeshi Iwashita ,  Hiroyuki Hashimoto ,  Hideto Monzen ,  Hotaka Fukabori ,  Hiroyuki Kondou

Inventor： Tsuneo Imatani ,  Takeshi Iwashita ,  Hiroyuki Hashimoto ,  Hideto Monzen ,  Hotaka Fukabori ,  Hiroyuki Kondou

IPC: B65B3/02 ,  B65B55/02 ,  B67C7/00 ,  B29C49/02 ,  B29C49/64 ,  B29B11/12 ,  B67B3/00 ,  B29D22/00 ,  B67C3/22

CPC classification number: B65B3/022 ,  B29B11/12 ,  B29B11/14 ,  B29B2911/1402 ,  B29B2911/14026 ,  B29B2911/14033 ,  B29B2911/1404 ,  B29B2911/14106 ,  B29B2911/14213 ,  B29B2911/14326 ,  B29B2911/14333 ,  B29B2911/14413 ,  B29B2911/1444 ,  B29B2911/14466 ,  B29C43/08 ,  B29C43/34 ,  B29C43/42 ,  B29C49/02 ,  B29C49/64 ,  B29C2049/028 ,  B29D22/003 ,  B29K2067/00 ,  B29K2067/046 ,  B29K2105/258 ,  B29L2001/00 ,  B65B55/027 ,  B67B3/003 ,  B67C7/00 ,  B67C2003/227 ,  Y10T428/1397

Abstract: [Problem] To realize a predetermined “aseptic level of the containers” without introducing a container sterilizing machine and to reduce the burden for adjusting the temperature of the preform.[Means for Solution] A metal mold for molding, wherein a space width (t2) of at least the body portion in the space width for forming a thickness of from the body portion to the bottom portion of the preform is set to lie in a range of 1.18 to 2.11 times as great as a space width (t1) for forming a thickness of an upper end portion of the mouth portion of the preform. At the time of the compression molding, the preform is taken out in the state of a high temperature from a compression-molding machine 31 and is fed to a bottle-producing unit C while maintaining the state of a high temperature. Further, the inner surfaces of a clean box I in which the units are placed and the outer surfaces of the units are sterilized, and the interior of the clean box I maintains a positive-pressure state with the filtered clean air. The bottle-producing unit C and a filling/sealing unit D are neighboring and directly coupled to each other in the same clean box, and are partitioned by a WBZ 54.

Abstract translation: [问题]在不引入容器消毒机的情况下实现预定的“无菌水平的容器”，并且减少调节预成型件的温度的负担。 [解决方案]一种用于模制的金属模具，其中，用于形成从预制件的主体部分到底部的厚度的空间宽度中的至少主体部分的空间宽度（t2）设置在 为形成预成型体的口部的上端部的厚度的空间宽度（t1）的1.18〜2.11倍的范围。 在压缩成型时，预成型体在高温状态下从压缩成型机31取出，并在保持高温状态的同时供给到制瓶单元C. 此外，其中放置单元的清洁箱I的内表面和单元的外表面被灭菌，并且清洁箱I的内部与被过滤的清洁空气保持正压状态。 制瓶单元C和填充/密封单元D相邻并且在相同的清洁盒中彼此直接耦合，并且被WBZ 54分隔开。

公开(公告)号：US08388761B2

公开(公告)日：2013-03-05

申请号：US12304095

申请日：2006-06-09

Applicant: Takeshi Iwashita ,  Nobuaki Nagatani ,  Kenichi Kominami

Inventor： Takeshi Iwashita ,  Nobuaki Nagatani ,  Kenichi Kominami

IPC: B08B9/32

CPC classification number: B65B55/10 ,  A61L2/18 ,  A61L2/186 ,  A61L2/22 ,  A61L2202/15 ,  A61L2202/23 ,  B05B7/0892 ,  B08B9/28 ,  B08B9/34

Abstract: When the inner surface of containers conveyed in an inverted posture is sterilized, the sterilization efficiency can be increased, the amount of sterilizing fluid used can be reduced, the sterilization time and washing time can be shortened, the number of drive components of the apparatus can be reduced and the apparatus can be simplified and reduced in cost. A non-inserted nozzle 20 is disposed at a distance of 1-50 mm below the lower end surface 52 of a mouth of a container conveyed in an inverted posture, the sterilizing fluid is mixed with air and the sterilizing fluid is atomized and sprayed intermittently from the non-inserted nozzle toward the inside of the container.

Abstract translation: 当以倒立状态输送的容器的内表面被灭菌时，可以提高灭菌效率，可以减少使用的消毒液的量，可以缩短灭菌时间和洗涤时间，装置的驱动部件的数量可以 减少了设备，并且可以简化和减少设备的成本。 未插入喷嘴20配置在倒置状态下输送的容器的口部的下端面52以下1-50mm的距离处，灭菌液与空气混合，灭菌液被间歇地喷雾喷雾 从未插入的喷嘴朝向容器的内部。

公开(公告)号：US08322355B2

公开(公告)日：2012-12-04

申请号：US12304020

申请日：2006-06-09

Applicant: Nobuaki Nagatani ,  Takeshi Iwashita ,  Kenichi Kominami ,  Keita Nakamori

Inventor： Nobuaki Nagatani ,  Takeshi Iwashita ,  Kenichi Kominami ,  Keita Nakamori

IPC: B08B9/34 ,  B08B9/28 ,  B08B9/093

CPC classification number: B08B9/28 ,  A61L2/18 ,  A61L2/186 ,  A61L2/22 ,  A61L2202/15 ,  A61L2202/17 ,  A61L2202/23 ,  B05B1/14 ,  B08B9/34

Abstract: A non-inserted nozzle for washing a container that can increase the washing efficiency, decrease the amount of washing fluid used, and shorten the washing time in sterilizing and washing a bottle container. The upper end surface of a non-inserted nozzle 8 serves as a liquid-receiving surface 10, and a retention wall 11 of a predetermined height is formed on the outer periphery of the liquid-receiving surface, thereby producing a retention recess. A plurality of nozzle holes 13 linked to a fluid channel of a nozzle stem 14 are provided obliquely so as to spread outwardly substantially in the central section of the liquid-receiving surface. The non-inserted nozzle 8 is disposed below the mouth of an inverted container 28 at a distance H from it and the sterilizing fluid or washing fluid is sprayed from below the mouth of the container, without inserting the nozzle into the container.

Abstract translation: 一种用于洗涤容器的非插入式喷嘴，其可以提高洗涤效率，减少使用的洗涤液的量，并且缩短对消毒和洗涤瓶容器的洗涤时间。 未插入喷嘴8的上端表面用作液体接收表面10，并且在液体接收表面的外周上形成预定高度的保持壁11，从而产生保持凹部。 连接到喷嘴杆14的流体通道的多个喷嘴孔13倾斜地设置，以便基本上在液体接收表面的中心部分中扩展。 未插入喷嘴8配置在与之相距H的倒置容器28的口部下方，并且从容器口部的下方喷出灭菌液或洗涤液，而不将喷嘴插入容器内。

公开(公告)号：US08181429B2

公开(公告)日：2012-05-22

申请号：US12086828

申请日：2005-12-21

Applicant: Takeshi Iwashita ,  Shigeru Sakai ,  Chikako Sunohara ,  Makoto Sawada

Inventor： Takeshi Iwashita ,  Shigeru Sakai ,  Chikako Sunohara ,  Makoto Sawada

IPC: B65B55/04

CPC classification number: B65B55/10 ,  B67C3/045 ,  B67C7/0073

Abstract: A method for producing contents filled in a container comprising steps of introducing a polyester container with a non-crystallized neck portion into a sterilized closed space having sterility and closed state on a commercial basis and comprising at least space in which a bottle sterilizing process is performed, space in which a filling process is performed and space in which a sealing process is performed, entire inner surface of said sterilized closed space and surface of an apparatus disposed in said sterilized closed space being sterilized by wet heating of the space using heated water and/or steam, at least the space in which the filling process is performed and the space in which the sealing process is performed being kept under a positive pressure by sterilized air; heating and sterilizing the container at least in its inner surface by wet heating using hot water and/or steam; and filling the contents in the sterilized container at a filling temperature within a temperature range from 40° C. to a temperature less than glass transition temperature which is determined by moisture content of the container and then sealing the container.

Abstract translation: 一种生产装在容器中的内容物的方法，包括以下步骤：将具有非结晶颈部的聚酯容器以商业基础引入无菌封闭状态的灭菌封闭空间中，并且至少包括进行瓶消毒处理的空间 ，进行填充处理的空间和进行密封处理的空间，所述灭菌的封闭空间的整个内表面和设置在所述灭菌的封闭空间中的设备的表面通过使用加热的水对所述空间进行湿加热而被灭菌，以及 /或蒸汽，至少进行填充处理的空间和进行密封处理的空间由无菌空气保持在正压力下; 至少在其内表面通过使用热水和/或蒸汽的湿加热对容器进行加热和灭菌; 并将填充温度在40℃的温度范围内填充到无菌容器内，至小于玻璃化转变温度的温度，该温度由容器的含水量决定，然后密封容器。

公开(公告)号：US20100229894A1

公开(公告)日：2010-09-16

申请号：US12304020

申请日：2006-06-09

Applicant: Nobuaki Nagatani ,  Takeshi Iwashita ,  Kenichi Kominami ,  Keita Nakamori

Inventor： Nobuaki Nagatani ,  Takeshi Iwashita ,  Kenichi Kominami ,  Keita Nakamori

IPC: B08B9/00

CPC classification number: B08B9/28 ,  A61L2/18 ,  A61L2/186 ,  A61L2/22 ,  A61L2202/15 ,  A61L2202/17 ,  A61L2202/23 ,  B05B1/14 ,  B08B9/34

Abstract: A non-inserted nozzle for washing a container that can increase the washing efficiency, decrease the amount of washing fluid used, and shorten the washing time in sterilizing and washing a bottle container. The upper end surface of a non-inserted nozzle 8 serves as a liquid-receiving surface 10, and a retention wall 11 of a predetermined height is formed on the outer periphery of the liquid-receiving surface, thereby producing a retention recess. A plurality of nozzle holes 13 linked to a fluid channel of a nozzle stem 14 are provided obliquely so as to spread outwardly substantially in the central section of the liquid-receiving surface. The non-inserted nozzle 8 is disposed below the mouth of an inverted container 28 at a distance H from it and the sterilizing fluid or washing fluid is sprayed from below the mouth of the container, without inserting the nozzle into the container.

Abstract translation: 一种用于洗涤容器的非插入式喷嘴，其可以提高洗涤效率，减少使用的洗涤液的量，并且缩短对消毒和洗涤瓶容器的洗涤时间。 未插入喷嘴8的上端表面用作液体接收表面10，并且在液体接收表面的外周上形成预定高度的保持壁11，从而产生保持凹部。 连接到喷嘴杆14的流体通道的多个喷嘴孔13倾斜地设置，以便基本上在液体接收表面的中心部分中扩展。 未插入喷嘴8配置在与之相距H的倒置容器28的口部下方，并且从容器口部的下方喷出灭菌液或洗涤液，而不将喷嘴插入容器内。

公开(公告)号：US07685794B2

公开(公告)日：2010-03-30

申请号：US11662497

申请日：2005-09-13

Applicant: Nobuaki Nagatani ,  Yoshinori Asada ,  Takeshi Iwashita ,  Shoichi Inaba

Inventor： Nobuaki Nagatani ,  Yoshinori Asada ,  Takeshi Iwashita ,  Shoichi Inaba

IPC: B65B55/02

CPC classification number: B65B55/025 ,  B65B55/027 ,  B65B55/04 ,  B65B55/10 ,  B65G47/525 ,  B65G2201/0235

Abstract: Cup-shaped containers can be turned over and transferred with good stability from a sterilization-washing zone to the filling-sealing zone inside an aseptic chamber, and admixture of odor or microorganisms is prevented.The first conveyor 2 for conveying the cup-shaped container 38 in an inverted state and a second conveyor 3 for conveying the container in an upright state downstream of the first conveyor 2 are disposed in series in substantially the same plane inside a continuous aseptic chamber 1. A container supply device, a container sterilization device, and a container washing device are disposed successively along the first conveyor 2. A contents filling device 40, a lid material sealing device 41, and a device for discharging the sealed cup-shaped container are installed successively along the second conveyor 3. Sterilization and washing are performed in an inverted state, while conveying the container with the first conveyor 2. The washed container is turned over and transferred from the first conveyor to the second conveyor 3 and the contents filling and lid sealing are performed on the second conveyor.

Abstract translation: 杯形容器可以从灭菌洗涤区转移到无菌室内的填充密封区域，并以良好的稳定性转移并转移，并且防止气味或微生物的混合。 用于以倒立的状态输送杯形容器38的第一输送机2和用于在第一输送机2下游的直立状态下输送容器的第二输送机3在连续的无菌室1内的基本相同的平面内串联布置 容器供给装置，容器消毒装置和容器清洗装置沿着第一输送机2依次配置。内容物填充装置40，盖材密封装置41以及密封杯形容器的排出装置 在第二输送机3上依次安装灭菌和洗涤，同时用第一输送机2输送容器。经洗涤的容器翻转并从第一输送机转移到第二输送机3， 在第二输送机上进行盖密封。

公开(公告)号：US20090311134A1

公开(公告)日：2009-12-17

申请号：US12304838

申请日：2006-06-21

Applicant: Takeshi Iwashita ,  Chikako Sunohara ,  Kenichi Kominami

Inventor： Takeshi Iwashita ,  Chikako Sunohara ,  Kenichi Kominami

IPC: A61L2/18 ,  A01N31/00 ,  A01P1/00

CPC classification number: B65B55/10 ,  A01N37/16 ,  A61L2/22 ,  A01N59/00 ,  A01N37/02 ,  A01N2300/00

Abstract: The present invention provides an aqueous solution of a sterilant of peracetic acid series for use in aseptic filling comprised predominantly of hydrogen peroxide, peracetic acid and water wherein a pH of the aqueous solution is 2˜4, a ratio of the concentration of hydrogen peroxide/the concentration of peracetic acid is 0.7 or less, and the concentration of peracetic acid is 500˜3000 ppm as well as a sterilization method wherein the sterilant thereof is used. The sterilant of peracetic acid series exhibits an excellent sterilizing effect even at an extremely low concentration of peracetic acid and so is economically advantageous. What is more, washing of the sterilant with sterile water after sterilization of a container is attained by injecting sterile water even for a short period of time to such level that the sterilized container can be filled with foods and drinks, so that the sterilant is remarkable in economical value and working efficiency. The sterilization method is carried out by heating the sterilant of peracetic acid series and/or a container for foods and the like or the interior surface thereof at 60° C. or higher to obtain more effective sterilizing effect and can be used in a recycling system, so far as a ratio of the concentration of hydrogen peroxide/the concentration of peracetic acid be maintained.

Abstract translation: 本发明提供一种过氧乙酸系灭菌剂的水溶液，其用于主要由过氧化氢，过乙酸和水组成的无菌填充物，其中水溶液的pH为2〜4，过氧化氢浓度/ 过乙酸的浓度为0.7以下，过乙酸的浓度为500〜3000ppm，其中使用灭菌剂的灭菌方法。 过乙酸系的灭菌剂即使在极低浓度的过乙酸中也具有优异的杀菌效果，因此在经济上是有利的。 此外，灭菌容器后，用无菌水灭菌灭菌剂即可在短时间内注射无菌水，达到无菌容器可以充满食物和饮料的水平，从而灭菌剂显着 具有经济价值和工作效率。 杀菌方法是通过将过氧乙酸系列的灭菌剂和/或食品等的容器或其内表面加热到60℃以上，以获得更有效的杀菌效果，并且可以用于再循环系统 只要保持过氧化氢浓度/过乙酸浓度的比例即可。