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公开(公告)号：US06998164B2
公开(公告)日：2006-02-14
申请号：US10463945
申请日：2003-06-18
申请人： James Richard Neely , Edward Jason White , Kurtis Lee Brown , John Herbert Conrad , Richard Wallace Hoefer
发明人： James Richard Neely , Edward Jason White , Kurtis Lee Brown , John Herbert Conrad , Richard Wallace Hoefer
CPC分类号： A61F13/538 , A61F13/537 , D04H3/02 , D04H3/12 , D04H3/16 , D04H5/02 , D04H5/03 , D04H11/00 , Y10T156/1007 , Y10T428/23914 , Y10T428/23957 , Y10T428/23964
摘要： A lofty, nonwoven material having a nonwoven web having a plurality of substantially continuous fibers oriented in a z-direction of the nonwoven web and a method for producing the lofty, nonwoven material from as-formed z-direction fibers. The method is fast, having no mechanical manipulation of the fibers to slow it down, easily adjustable and allows for in-line processing. The material can be varied from preponderantly open to preponderantly closed in its web structure.
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2.发明授权公开(公告)号：US06867156B1
公开(公告)日：2005-03-15
申请号：US09538744
申请日：2000-03-30
申请人： Edward Jason White , Kurtis Lee Brown , John Herbert Conrad , Robert James Gerndt , Jose Enrique Maldonado
发明人： Edward Jason White , Kurtis Lee Brown , John Herbert Conrad , Robert James Gerndt , Jose Enrique Maldonado
CPC分类号： A61F13/53436 , A61F13/537 , A61F2013/53795 , D04H3/02 , D04H3/07 , D04H3/14 , D04H3/16 , Y10T428/23957 , Y10T428/24174 , Y10T442/608 , Y10T442/69
摘要： A method for producing a material having z-direction waves in which a layer of continuous fibers is conveyed on a first moving surface into a nip formed by the first moving surface and a second moving surface which is traveling at a slower speed than the first moving surface, resulting in formation of a plurality of z-direction loops in the fibers giving loft to the material and a wave pattern producing ridges on both major surfaces of the resultant nonwoven web. The method permits easy real time alignment of manufacturing parameters to produce a variety of materials. The method further produces lofty nonwovens at a commercially viable rate.
摘要翻译： 一种制造具有z方向波的材料的方法，其中连续纤维层在第一移动表面上被输送到由第一移动表面形成的辊隙中，而第二移动表面以比第一移动速度慢 导致在纤维中形成多个z方向的环，使材料放松，并且在所得非织造纤维网的两个主表面上产生波纹图案。 该方法允许制造参数的简单实时对准以产生各种材料。 该方法进一步以商业上可行的速度生产高档非织造布。
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公开(公告)号：US06588080B1
公开(公告)日：2003-07-08
申请号：US09537564
申请日：2000-03-30
申请人： James Richard Neely , Edward Jason White , Kurtis Lee Brown , John Herbert Conrad , Richard Wallace Hoefer
发明人： James Richard Neely , Edward Jason White , Kurtis Lee Brown , John Herbert Conrad , Richard Wallace Hoefer
IPC分类号： D04H302
CPC分类号： A61F13/538 , A61F13/537 , D04H3/02 , D04H3/12 , D04H3/16 , D04H5/02 , D04H5/03 , D04H11/00 , Y10T156/1007 , Y10T428/23914 , Y10T428/23957 , Y10T428/23964
摘要： A lofty, nonwoven material having a nonwoven web having a plurality of substantially continuous fibers oriented in a z-direction of the nonwoven web and a method for producing the lofty, nonwoven material from as-formed z-direction fibers. The method is fast, having no mechanical manipulation of the fibers to slow it down, easily adjustable and allows for in-line processing. The material can be varied from preponderantly open to preponderantly closed in its web structure.
摘要翻译： 一种具有非织造纤维网的高档非织造材料，其具有在非织造纤维网的z方向上定向的多个基本上连续的纤维，以及从所形成的z方向纤维制造高档非织造材料的方法。 该方法快速，没有机械操纵纤维使其减慢，易于调节并允许在线处理。 该材料可以在其网状结构中从主要开放到主要关闭。
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4.发明授权High loft low density nonwoven webs of crimped filaments and methods of making same 有权卷曲长丝的高蓬松低密度非织造纤维网及其制造方法公开(公告)号：US07291239B2
公开(公告)日：2007-11-06
申请号：US10938294
申请日：2004-09-10
申请人： Braulio A. Polanco , Christopher Dale Fenwick , Darryl Franklin Clark , Bryan David Haynes , Kurtis Lee Brown , Chad Michael Freese
发明人： Braulio A. Polanco , Christopher Dale Fenwick , Darryl Franklin Clark , Bryan David Haynes , Kurtis Lee Brown , Chad Michael Freese
CPC分类号： D04H3/16 , D04H1/50 , Y10T428/2922 , Y10T428/2924 , Y10T442/629 , Y10T442/632 , Y10T442/638 , Y10T442/681
摘要： High loft, low density nonwoven webs are produced by forming substantially continuous, spunbond, crimped, bicomponent fibers of A/B bilateral morphology in an unheated fiber draw unit. The fibers are then heated and cooled in the absence of impeding forces to achieve maximum crimp in the z-direction and produce a web of lofted material. The resultant material is particularly suitable for use as an insulator. Particulates may be added to the webs if desired.
摘要翻译： 通过在未加热的纤维拉伸单元中形成基本上连续的，纺粘的，卷曲的，双组分A / B双组分的双组分纤维来生产高蓬松低密度非织造纤维网。 然后在没有阻力的情况下将纤维加热和冷却，以在z方向上达到最大卷曲并产生放松材料的网。 所得材料特别适合用作绝缘体。 如果需要，可将颗粒加入到纤维网中。
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公开(公告)号：US06830640B2
公开(公告)日：2004-12-14
申请号：US10238487
申请日：2002-09-10
IPC分类号： D01D508
CPC分类号： D04H3/02 , D01D5/0985 , D01D5/22 , D01F6/06 , D04H3/16
摘要： Robust homofilament fibers are meltspun from a differently shaped dual capillary spinneret design to induce differential fiber morphology to produce crimping. Crimping may further be aided by quenching and drawing of the fibers.
摘要翻译： 坚固的均丝纤维从不同形状的双毛细管喷丝头设计熔化，以诱导差异纤维形态产生卷曲。 通过淬火和拉伸纤维可以进一步帮助压接。
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公开(公告)号：US6090731A
公开(公告)日：2000-07-18
申请号：US129353
申请日：1998-08-05
CPC分类号： D04H1/54 , B01D39/163 , D04H1/558 , D04H3/007 , D04H3/147 , B01D2239/0216 , B01D2239/0233 , B01D2239/0435 , B01D2239/0622 , B01D2239/0627 , B01D2239/064 , B01D2239/069 , B01D2239/086 , B01D2239/1291 , Y10T428/2929 , Y10T428/2931 , Y10T442/335 , Y10T442/614 , Y10T442/626 , Y10T442/637 , Y10T442/638 , Y10T442/641 , Y10T442/66 , Y10T442/681 , Y10T442/69 , Y10T442/692
摘要： The invention provides a sheet filter medium having autogenously bonded uncrimped conjugate fibers which contain a polyolefin and another thermoplastic polymer that have different melting points. The filter medium has a density between about 0.07 g/cm.sup.3 and about 0.2 g/cm.sup.3. The invention additionally provides a three-dimensionally thermoformed filter medium that has a density between about 0.07 g/cm.sup.3 and about 0.5 g/cm.sup.3.
摘要翻译： 本发明提供了一种片状过滤介质，其具有自粘合未缀合的复合纤维，其含有聚烯烃和另一种具有不同熔点的热塑性聚合物。 过滤介质的密度为约0.07g / cm 3至约0.2g / cm 3。 本发明另外提供三维热成型过滤介质，其密度在约0.07g / cm 3至约0.5g / cm 3之间。
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公开(公告)号：US07258758B2
公开(公告)日：2007-08-21
申请号：US10749461
申请日：2003-12-31
申请人： Warren L. Collier, IV , Christopher Dale Fenwick , Chad Michael Freese , Kurtis Lee Brown , Susan Elaine Shawver , Terry Kramer Timmons , James Russell Fitts, Jr. , Monica Graciela Varriale , Alexander J. Neeb , Eric Scott Kepner
发明人： Warren L. Collier, IV , Christopher Dale Fenwick , Chad Michael Freese , Kurtis Lee Brown , Susan Elaine Shawver , Terry Kramer Timmons , James Russell Fitts, Jr. , Monica Graciela Varriale , Alexander J. Neeb , Eric Scott Kepner
IPC分类号： D04H3/16
CPC分类号： B32B5/022 , B32B5/02 , B32B5/26 , B32B27/12 , B32B37/0084 , B32B2038/0028 , B32B2307/51 , B32B2307/724 , B32B2307/7265 , B32B2555/02 , D04H1/50 , D04H3/018 , D04H3/14 , D04H3/16 , Y10T428/2481
摘要： High loft, low density nonwoven webs suitable for use in a variety of applications requiring strong fabric layers are produced by forming substantially continuous, spunbond, crimped, bicomponent fibers of crimpable, e.g., side by side or eccentric sheath/core (A/B) configuration which are unheated prior to collection. The fibers are then heated and cooled in the absence of impeding forces to achieve maximum crimp in the Z-direction and produce a web of lofted material of greater uniformity than attained with comparable material whose fibers are drawn by a heated process. The resultant nonwoven material can then be pattern bonded or laminated for additional strength without interfering with the desired loft of the low density nonwoven. The additionally strengthened nonwoven may then be further processed such as by lamination or the like to further increase its utility.
摘要翻译： 通过形成可卷曲的例如并排或偏心的护套/芯（A / B）的基本上连续的，纺粘的，卷边的双组分纤维来生产适合用于需要强织物层的各种应用的高蓬松低密度非织造织物， 在收集之前未加热的配置。 然后在不存在阻力的情况下将纤维加热和冷却，以获得Z方向上的最大卷曲，并且产生比通过加热方法拉伸其纤维的类似材料获得更高均匀性的蓬松材料的网。 然后可以将所得非织造材料图案粘合或层压以获得额外的强度，而不会干扰所需的低密度非织造布。 然后可以进一步加工另外加强的非织造材料，例如通过层压等来进一步提高其效用。
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公开(公告)号：US06446691B1
公开(公告)日：2002-09-10
申请号：US09747278
申请日：2000-12-21
IPC分类号： D01D508
CPC分类号： D04H3/02 , D01D5/0985 , D01D5/22 , D01F6/06 , D04H3/16
摘要： Robust homofilament fibers are meltspun from a differently shaped dual capillary spinneret design to induce differential fiber morphology to produce crimping. Crimping may further be aided by quenching and drawing of the fibers.
摘要翻译： 坚固的均丝纤维从不同形状的双毛细管喷丝头设计熔化，以诱导差异纤维形态产生卷曲。 通过淬火和拉伸纤维可以进一步帮助压接。
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公开(公告)号：US5855784A
公开(公告)日：1999-01-05
申请号：US880063
申请日：1997-06-20
CPC分类号： D04H1/54 , B01D39/163 , D04H1/558 , D04H3/007 , D04H3/147 , B01D2239/0216 , B01D2239/0233 , B01D2239/0435 , B01D2239/0622 , B01D2239/0627 , B01D2239/064 , B01D2239/069 , B01D2239/086 , B01D2239/1291 , Y10T428/2929 , Y10T428/2931 , Y10T442/335 , Y10T442/614 , Y10T442/626 , Y10T442/637 , Y10T442/638 , Y10T442/641 , Y10T442/66 , Y10T442/681 , Y10T442/69 , Y10T442/692
摘要： The invention provides a sheet filter medium having autogenously bonded uncrimped conjugate fibers which contain a polyolefin and another thermoplastic polymer that have different melting points. The filter medium has a density between about 0.07 g/cm.sup.3 and about 0.2 g/cm.sup.3. The invention additionally provides a three-dimensionally thermoformed filter medium that has a density between about 0.07 g/cm.sup.3 and about 0.5 g/cm.sup.3.
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公开(公告)号：US07014442B2
公开(公告)日：2006-03-21
申请号：US10335498
申请日：2002-12-31
申请人： Bryan David Haynes , Michael Charles Cook , Kurtis Lee Brown , Chad Michael Freese , Brian Stephen Forbes , Robert James Gerndt
发明人： Bryan David Haynes , Michael Charles Cook , Kurtis Lee Brown , Chad Michael Freese , Brian Stephen Forbes , Robert James Gerndt
IPC分类号： D01D5/28
CPC分类号： D01D1/06 , B29C47/0014 , B29C47/70 , D01D4/06
摘要： The present invention provides a series of plates for distributing a molten polymer composition, the series of plates includes at least two plates: a first plate that includes an upper surface, a lower surface, and a plurality of polymer distribution channels connecting the upper surface and the lower surface. In certain illustrated embodiments, the plurality of polymer distribution channels consist essentially of substantially horizontal channels at one or both the upper surface and lower surface and substantially linear downwardly sloping channels connecting the substantially horizontal channels at the upper surface to the substantially horizontal channels at the lower surface, the upper surface to the substantially horizontal channels at the lower surface or the substantially horizontal channels at the upper surface to lower surface; and a second plate that includes an upper surface, a lower surface, and a plurality of polymer distribution channels connecting the upper surface and the lower surface wherein the plurality of polymer distribution channels consist essentially of substantially horizontal channels at one or both the upper surface and lower surface and substantially linear downwardly sloping channels connecting the substantially horizontal channels at the upper surface to the substantially horizontal channels at the lower surface, the upper surface to the substantially horizontal channels at the lower surface or the substantially horizontal channels at the upper surface to lower surface.
摘要翻译： 本发明提供了一系列用于分配熔融聚合物组合物的板，该系列板包括至少两个板：第一板，其包括上表面，下表面和多个聚合物分配通道，连接上表面和 下表面。 在某些示例性实施例中，多个聚合物分配通道基本上由上表面和下表面中的一个或两个上的基本上水平的通道组成，并且基本上线性的向下倾斜的通道将上表面处的基本上水平的通道连接到下部的基本上水平的通道 表面，上表面到下表面处的基本水平的通道或在上表面到下表面处的基本水平的通道; 以及第二板，其包括连接上表面和下表面的上表面，下表面和多个聚合物分配通道，其中多个聚合物分配通道基本上由上表面和上表面中的一个或两个基本上水平的通道组成， 下表面和基本上线性的向下倾斜的通道，其将上表面处的基本上水平的通道连接到下表面处的基本水平通道，上表面到下表面处的基本水平通道或在上表面处的基本水平的通道 表面。
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