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公开(公告)号：US07449229B2
公开(公告)日：2008-11-11
申请号：US10285449
申请日：2002-11-01
申请人： Sean Robert Broker , Jonathan Philip Alexander , David J. Bleha , Randy Jon Clark , Walter B. Davis
发明人： Sean Robert Broker , Jonathan Philip Alexander , David J. Bleha , Randy Jon Clark , Walter B. Davis
IPC分类号： B32B5/12
CPC分类号： B29C47/54 , B27N3/28 , B29C47/0019 , B29C47/003 , B29C47/0033 , C08L97/02 , Y10T428/24066 , Y10T428/24124 , Y10T428/24994 , Y10T428/253 , Y10T428/26 , Y10T428/298 , Y10T428/31801 , C08L2666/02
摘要： Systems and methods for making a material composition are disclosed. The method includes mixing a thermoset polymer, a petroleum distillate, a release agent, and a catalyst to form an admixture. A cellulosic material is mixed with the admixture to form a generally homogenous furnish. The system includes a mixing chamber, a feeding chamber, and a die. The die includes a pressing chamber, which has a volume formed by first and second platens. The platens are in facing opposition to one another and have a length extending continuously from an entrance to an exit of the die. The platens have a plurality of orifices and heating elements disposed along the length. The platens are disposed in first and second positions. The first position forms a first volume and the second position forms a second volume.
摘要翻译： 公开了制备材料组合物的系统和方法。 该方法包括混合热固性聚合物，石油馏分，脱模剂和催化剂以形成混合物。 将纤维素材料与混合物混合以形成大致均匀的配料。 该系统包括混合室，进料室和模具。 模具包括具有由第一和第二压板形成的体积的挤压室。 压板相对于彼此相对并且具有从模具的入口到出口连续延伸的长度。 压板具有沿着长度设置的多个孔和加热元件。 压板设置在第一和第二位置。 第一位置形成第一容积，第二位置形成第二容积。
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公开(公告)号：US20090001628A1
公开(公告)日：2009-01-01
申请号：US12229742
申请日：2008-08-26
申请人： Sean Robert Broker , Jonathan Philip Alexander , David J. Bleha , Randy Jon Clark , Walter B. Davis
发明人： Sean Robert Broker , Jonathan Philip Alexander , David J. Bleha , Randy Jon Clark , Walter B. Davis
CPC分类号： B27N3/28 , B29C48/07 , B29C48/12 , B29C48/13 , B29C48/475 , C08L97/02 , Y10T428/24066 , Y10T428/24124 , Y10T428/24994 , Y10T428/253 , Y10T428/26 , Y10T428/298 , Y10T428/31801 , C08L2666/02
摘要： Systems and methods for making a material composition are disclosed. The method includes mixing a thermoset polymer, a petroleum distillate, a release agent, and a catalyst to form an admixture. A cellulosic material is mixed with the admixture to form a generally homogenous furnish. The system includes a mixing chamber, a feeding chamber, and a die. The die includes a pressing chamber, which has a volume formed by first and second platens. The platens are in facing opposition to one another and have a length extending continuously from an entrance to an exit of the die. The platens have a plurality of orifices and heating elements disposed along the length. The platens are disposed in first and second positions. The first position forms a first volume and the second position forms a second volume.
摘要翻译： 公开了制备材料组合物的系统和方法。 该方法包括混合热固性聚合物，石油馏分，脱模剂和催化剂以形成混合物。 将纤维素材料与混合物混合以形成大致均匀的配料。 该系统包括混合室，进料室和模具。 模具包括具有由第一和第二压板形成的体积的挤压室。 压板相对于彼此相对并且具有从模具的入口到出口连续延伸的长度。 压板具有沿着长度设置的多个孔和加热元件。 压板设置在第一和第二位置。 第一位置形成第一容积，第二位置形成第二容积。
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公开(公告)号：US20080286581A1
公开(公告)日：2008-11-20
申请号：US12152902
申请日：2008-05-16
IPC分类号： B32B23/04
CPC分类号： B27N3/083 , B27N3/20 , Y10T428/24 , Y10T428/24355 , Y10T428/24479 , Y10T428/269 , Y10T428/31591
摘要： A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.
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4.发明授权Thin-layer lignocellulose composites having increased resistance to moisture 有权具有增加的抗潮湿性的薄层木质纤维素复合材料公开(公告)号：US07919186B2
公开(公告)日：2011-04-05
申请号：US12152902
申请日：2008-05-16
CPC分类号： B27N3/083 , B27N3/20 , Y10T428/24 , Y10T428/24355 , Y10T428/24479 , Y10T428/269 , Y10T428/31591
摘要： A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.
摘要翻译： 公开了一种产生显示出对湿度的显着抵抗力的薄层木质纤维素复合材料的方法，例如木质门窗。 在一个实施方案中，该方法包括形成包含精制木质纤维素纤维，蜡和有机异氰酸酯树脂的混合物的步骤。 混合物最初被压制以形成松散垫。 随后，将垫在升高的温度和压力下压在两个模具之间以进一步减小垫的厚度并促进树脂与木质纤维素纤维的相互作用。 在一个实施方案中，包含脱模剂作为纤维混合物的一部分，或喷涂到垫的表面上。 与不含异氰酸酯树脂的薄层复合材料相比，本发明的薄层木质纤维素复合材料表现出强的表面强度，高粘合性和暴露于高湿度环境下的线性膨胀和厚度膨胀的50％ 。
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公开(公告)号：US20090004315A1
公开(公告)日：2009-01-01
申请号：US12229744
申请日：2008-08-26
申请人： Sean Robert Broker , Jonathan Philip Alexander , David J. Bleha , Randy Jon Clark , Walter B. Davis
发明人： Sean Robert Broker , Jonathan Philip Alexander , David J. Bleha , Randy Jon Clark , Walter B. Davis
IPC分类号： B29C47/50
CPC分类号： B27N3/28 , B29C48/07 , B29C48/12 , B29C48/13 , B29C48/475 , C08L97/02 , Y10T428/24066 , Y10T428/24124 , Y10T428/24994 , Y10T428/253 , Y10T428/26 , Y10T428/298 , Y10T428/31801 , C08L2666/02
摘要： Systems and methods for making a material composition are disclosed. The method includes mixing a thermoset polymer, a petroleum distillate, a release agent, and a catalyst to form an admixture. A cellulosic material is mixed with the admixture to form a generally homogenous furnish. The system includes a mixing chamber, a feeding chamber, and a die. The die includes a pressing chamber, which has a volume formed by first and second platens. The platens are in facing opposition to one another and have a length extending continuously from an entrance to an exit of the die. The platens have a plurality of orifices and heating elements disposed along the length. The platens are disposed in first and second positions. The first position forms a first volume and the second position forms a second volume.
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6.发明授权Thin-layer lignocellulose composites having increased resistance to moisture and methods of making the same 有权具有增加的耐湿性的薄层木素纤维素复合材料及其制备方法公开(公告)号：US07399438B2
公开(公告)日：2008-07-15
申请号：US10785559
申请日：2004-02-24
IPC分类号： B29C5/00
CPC分类号： B27N3/083 , B27N3/20 , Y10T428/24 , Y10T428/24355 , Y10T428/24479 , Y10T428/269 , Y10T428/31591
摘要： A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.
摘要翻译： 公开了一种产生显示出对湿度的显着抵抗力的薄层木质纤维素复合材料的方法，例如木质门窗。 在一个实施方案中，该方法包括形成包含精制木质纤维素纤维，蜡和有机异氰酸酯树脂的混合物的步骤。 混合物最初被压制以形成松散垫。 随后，将垫在升高的温度和压力下在两个模具之间挤压以进一步减小垫的厚度并促进树脂与木质纤维素纤维的相互作用。 在一个实施方案中，包含脱模剂作为纤维混合物的一部分，或喷涂到垫的表面上。 与不含异氰酸酯树脂的薄层复合材料相比，本发明的薄层木质纤维素复合材料表现出强的表面强度，高粘合性和暴露于高湿度环境下的线性膨胀和厚度膨胀的50％ 。
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