发明授权
US07399438B2 Thin-layer lignocellulose composites having increased resistance to moisture and methods of making the same
有权
具有增加的耐湿性的薄层木素纤维素复合材料及其制备方法
- 专利标题: Thin-layer lignocellulose composites having increased resistance to moisture and methods of making the same
- 专利标题(中): 具有增加的耐湿性的薄层木素纤维素复合材料及其制备方法
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申请号: US10785559申请日: 2004-02-24
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公开(公告)号: US07399438B2公开(公告)日: 2008-07-15
- 发明人: Randy Jon Clark , Walter B. Davis , Jonathan Philip Alexander
- 申请人: Randy Jon Clark , Walter B. Davis , Jonathan Philip Alexander
- 申请人地址: US OR Klamath Falls
- 专利权人: JELD-WEN, inc.
- 当前专利权人: JELD-WEN, inc.
- 当前专利权人地址: US OR Klamath Falls
- 代理机构: Nelson Mullins Riley & Scarborough, LLP
- 主分类号: B29C5/00
- IPC分类号: B29C5/00
摘要:
A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.
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