摘要:
The invention relates to a method and a forming machine suitable for manufacturing a product having various diameters from a workpiece, such as a metal cylinder or plate, in which the workpiece is clamped down in a clamping device, the workpiece and a first tool are rotated about an axis of rotation relative to each other, the workpiece is deformed by means of said first tool by placing the tool into contact with the workpiece and moving the workpiece and/or the tool in a direction along the axis of rotation. At least a second tool is placed into contact with the workpiece at a position behind the first tool, seen in the working direction, and the workpiece is also deformed by means of said second tool. Thus, parts of the workpiece that have been deformed by the first tool are deformed by one or more subsequent tools practically immediately.
摘要:
A forming machine comprises a rotatingly drivable gripping device (1) for gripping a forming tool (2) and a material plate (3) to be formed, a movable lower slide (6), a first drive (8) for moving the lower slide, a movable upper slide (10, 35) mounted on the lower slide, a second drive (11, 34) for moving the upper slide and a holder (5) for a forming roller (4) supported on the upper slide (10, 35). A control unit (16) is provided for controlling the movement of the forming roller (4) by actuating both drives (8; 11, 34), the control unit being connected to a detector (18, 21) for determining the force exerted on the forming roller (4) and to a detector (17) for determining the position of the lower slide (6). A memory (25) is connected to the control unit for storing corresponding force/position values. The control unit (16) is adapted to control the movement of the forming roller (4 ) in dependence on the force/position values stored in the memory (25). The forming roller (4) is coupled to the second drive (11, 34) through a spring (13, 38) with a given spring characteristic. The detector (18, 21) for determining the force exerted on the forming roller consists of a position detector (18, 21) for determining the compression of the spring (13, 38).
摘要:
The invention relates to a method and a forming machine suitable for manufacturing a product having various diameters from a workpiece, such as a metal cylinder or plate, in which the workpiece is clamped down in a clamping device, the workpiece and a first tool are rotated about an axis of rotation relative to each other, the workpiece is deformed by means of said first tool by placing the tool into contact with the workpiece and moving the workpiece and/or the tool in a direction along the axis of rotation. At least a second tool is placed into contact with the workpiece at a position behind the first tool, seen in the working direction, and the workpiece is also deformed by means of said second tool. Thus, parts of the workpiece that have been deformed by the first tool are deformed by one or more subsequent tools practically immediately.
摘要:
The invention relates to a method and a forming machine suitable for manufacturing a product having various diameters from a workpiece, such as a metal cylinder or plate, in which the workpiece is clamped down in a clamping device, the workpiece and a first tool are rotated about an axis of rotation relative to each other, the workpiece is deformed by means of said first tool by placing the tool into contact with the workpiece and moving the workpiece and/or the tool in a direction along the axis of rotation. At least a second tool is placed into contact with the workpiece at a position behind the first tool, seen in the working direction, and the workpiece is also deformed by means of said second tool. Thus, parts of the workpiece that have been deformed by the first tool are deformed by one or more subsequent tools practically immediately.
摘要:
In a method of forming a rim on a lamp reflector, a forming roller is positioned on one side of the reflector rim to be formed and a support roller is positioned on the other side. The reflector is rotated about its center axis and the rollers are rotated with the same circumferential speed as the reflector rim. Then the rollers are moved such relative to each other and to the reflector that the rim is flanged between the rollers. The forming roller is moved such that the final tangent line of the circumferential face of this roller to the reflector rim is tilted about a pivot point which is positioned substantially on the bending line of the reflector rim. The invention also includes an apparatus for performing this method.
摘要:
The invention relates to a forming machine at least provided with a clamping device for clamping a hollow workpiece having at least one open end and a first forming tool which can be placed into contact with the outer surface of the workpiece and with which the workpiece can be deformed. The clamping device can be rotated about a first axis and moved with respect to this first axis. Thus, the forming machine can be of relatively straightforward design and operate at high rotational speeds, even when a tool head equipped with a relatively large number of rollers is being used. The invention further pertains to a method wherein the clamping device can be moved with respect to the said first axis.
摘要:
The invention relates to a method and a forming apparatus for deforming a hollow tubular workpiece, wherein the workpiece is clamped down in a clamping device, a first forming tool is placed into contact with the outer surface of the workpiece, the tool is rotated about an axis of rotation relative to the workpiece and one end of the workpiece is deformed by means of said first tool. A second forming tool is placed into contact with the outer surface of the workpiece and is rotated relative to the workpiece about an axis of rotation. The other end of the workpiece is deformed by means of said second tool and at least one of said tools is moved relative to the workpiece during said deformation and/or between deforming steps (On the same workpiece), wherein the axis of rotation of said tool is translated and/or pivoted about an axis with respect to said workpiece.
摘要:
To spin a metal sheet around a chuck for forming a product, in a teaching phase involving force control, a product is formed on the chuck by rotating the chuck about the axis of rotation and by moving a forming roller one or several times alongside the chuck with a pre-determined pressure force thereby spinning the intermediate metal sheet. In the teaching phase, measuring data corresponding to the movement of the forming roller during spinning is fixed in a memory of a control unit, and in the production phase the forming roller is controlled with the aid of these measuring data. The control unit determines the position values of the forming roller in axial direction and in transverse direction relative to the chuck from the data fixed in the teaching phase, and the control unit controls the forming roller in the production phase at least during a part of the spinning movement by means of the position values determined in this manner for spinning the metal sheet into the desired product.
摘要:
Method and apparatus for spinning a product, wherein a metal plate which may be preshaped or not, is deformed on a rotating chuck by a forming roller into a hollow product with a wall thickness. The shape of the chuck is determined and is stored in a memory of a control unit as a series of successive points. The control unit moves the forming roller according to a path corresponding with the shape of the chuck. This path is determined by the stored shape of the chuck with a desired wall thickness of the product added thereto. The metal plate is deformed by moving the forming roller according to the thus determined path. In each point of the stored shape of the chuck, the control unit determines a tangent line of the chuck shape at the location of this point and adds the desired wall thickness to the chuck shape at the location of this point according to a line perpendicular to the tangent line to calculate the path of the forming roller.
摘要:
The invention relates to a method and a forming apparatus for deforming a hollow workpiece having at least one open end, wherein the workpiece is clamped down in a clamping device, a first forming tool is placed into contact with the outer surface of the workpiece, said workpiece and said tool are rotated about an axis of rotation relative to each other and said workpiece is deformed by means of said first tool. A second forming tool is placed into the cavity defined by the workpiece and into contact with the inner surface of the hollow workpiece, after which the workpiece is deformed by means of said second tool.