Honing tool and method of making
    1.
    发明授权
    Honing tool and method of making 失效
    珩磨工具和制作方法

    公开(公告)号:US5527213A

    公开(公告)日:1996-06-18

    申请号:US52366

    申请日:1993-04-23

    摘要: An elongated narrow and rather thin honing tool is made from a somewhat soft metal or plastic cup holder. A tightly packed bundle of abrasive containing plastic monofilaments is inserted to the bottom of the cup holder and the cup rim is swaged inwardly to girdle and grip the bundle holding the bundle in the cup holder. The projecting tightly packed tips of the monofilaments form the working face of the honing tool. The preferred plastic for the monofilaments is nylon and the preferred transverse sectional shape of such monofilaments is rectangular, although other plastics and shapes may be used. Several methods for forming the tool are disclosed which include an insertion step followed by a swaging step. The bottom of the cup may be slightly arcuate to impart a curved working face to the bundle. The bundle may be cut or trimmed before or after insertion.

    摘要翻译: 细长且相当薄的珩磨工具由稍微软的金属或塑料杯架制成。 将含有塑料单丝的紧密包装的磨料束插入到杯保持器的底部,并且将杯形边缘向内锻造以腰带并且将夹持在杯保持器中的束夹持。 单丝突出紧密包装的尖端形成珩磨工具的工作面。 用于单丝的优选塑料是尼龙,并且这种单丝的优选的横截面形状是矩形的,尽管可以使用其它塑料和形状。 公开了用于形成工具的几种方法,其包括随后的模锻步骤的插入步骤。 杯的底部可以稍微弓形,以将弯曲的工作面赋予束。 在插入之前或之后可以切割或修剪束。

    Honing process with rough honing tool and finish honing tool on same
rotating head
    2.
    发明授权
    Honing process with rough honing tool and finish honing tool on same rotating head 失效
    珩磨过程用粗珩磨工具和完成珩磨工具在同一旋转头上

    公开(公告)号:US5331775A

    公开(公告)日:1994-07-26

    申请号:US941544

    申请日:1992-09-08

    IPC分类号: B24B33/02 B24B33/08 B24B1/00

    CPC分类号: B24B33/02 B24B33/083

    摘要: A two honing process eliminates the need for subsequent brush honing at another location. The honing process which is accomplished with a single head uses rough honing stones or tools for the initial phase, and finishing tools of tightly compacted abrasive containing plastic monofilaments for the second phase. The phases may be contiguous, slightly spaced, or preferably overlap for up to about one-half of the rough honing phase. When the finishing honing tools are operating alone, the angle of movement of the tools is somewhat askew of the oil retaining ridges and grooves formed by the rough honing operation. With the process, the oil bearing surfaces have improvements in plateau finish and surface topography, avoid abrasive contamination caused by hard finishing tools, and obtain such improvements in a more economic manner.

    摘要翻译: 两个珩磨过程消除了在另一个位置进行后续刷珩磨的需要。 用单个头部完成的珩磨过程使用初始阶段的粗糙珩磨石或工具,以及用于第二阶段的含有塑料单丝的紧密压实磨料的精加工工具。 相可以是连续的,稍微间隔的,或优选地重叠多达粗糙珩磨阶段的大约一半。 当整理珩磨工具单独操作时,工具的移动角度稍微偏向通过粗加工操作形成的保油脊和槽。 通过该过程,油面表面具有高原光洁度和表面形貌的改善,避免了由精加工工具引起的磨损污染,并以更经济的方式获得了这种改进。

    Abrasive finishing elements, tools made from such elements, and methods
of making such tools

    公开(公告)号:US5187904A

    公开(公告)日:1993-02-23

    申请号:US824156

    申请日:1992-01-22

    IPC分类号: A46B3/18 B24D13/04 B24D13/14

    CPC分类号: B24D13/14 A46B3/18 B24D13/04

    摘要: A plastic strap or tape having granular abrasive embedded homogeneously throughout is cut, shaped and formed into a variety of abrasive finishing tools. The plastic working element is preferably rather stiff 6/12 nylon and contains about 30 to 45% by weight of abrasive material. The strap or tape is formed by extrusion of such non-elastomeric plastic through a ceramic die opening and as extruded has an indefinite length in the machine direction, a controlled uniform thickness, and a width which is approximately 5 to 50 times or more the thickness. A preferred width to thickness ratio is about 30:1, or about 1 mm to 3 cm. The strap or tape may be cut to the desired length and partially embossed, serrated or scored either lengthwise or transversely to provide fracture or flex lines. The spacing of the serrations or score lines controls the degree of flexibility or aggressiveness of the tool working face. The use of a fairly wide strap with serrations or scores not only provides an improved tool but greatly facilitates the construction of the tool. The invention includes a variety of tools formed from the abrasive strap or tape and these include radial or flap wheels, both serrated and non-serrated, internal tools using a rotatable stem, also both serrated and non-serrated. Such tools may employ the straps or tapes straight, or bent to an S-shape or formed so that the edge of the strap or straps is in the form of a helix. Such straps may be secured to the stem at a notch to provide both a side and bottom working edge for internal wall work. Also the edges of the strap may be chamfered. A spot facing tool may be formed by tightly coiling a length of strap or tape and then driving the coiled strap into liquid adhesive at the bottom of a holder. The straps or tapes may be folded around wires or cores and clinched with a channel to form strip which may then be assembled to form disc or cylindrical strip tools. In such construction the strap or tape may be scored or serrated transversely of its length.

    Abrasive finishing elements, tools made from such elements, and methods
of making such tools

    公开(公告)号:US5155945A

    公开(公告)日:1992-10-20

    申请号:US471385

    申请日:1990-01-29

    CPC分类号: A46B3/18 B24D13/04 B24D13/14

    摘要: A plastic strip or strap having granular abrasive embedded homogeneously throughout is cut, shaped and formed into a variety of abrasive finishing tools. The plastic working element is preferably rather stiff 6/12 nylon and contains about 30 to 45% by weight of abrasive material. The strip or strap is formed by extrusion of such non-elastomeric plastic through a ceramic die opening and as extruded has an indefinite length in the machine direction, a controlled uniform thickness, and a width which is approximately 5 to 50 times or more the thickness. A preferred width to thickness ratio is about 30:1, or about 1 mm to 3 cm. The strip or strap may be cut to the desired length and partially embossed, serrated or scored either lengthwise or transversely to provide fracture or flex lines. The spacing of the serrations or score lines controls the degree of flexibility or aggressiveness of the tool working face. The use of a fairly wide strip with serrations or scores not only provides an improved tool but greatly facilitates the construction of the tool. The invention includes a variety of tools formed from the abrasive strip or strap and these include radial or flap wheels, both serrated and non-serrated, internal tools using a rotatable stem, also both serrated and non-serrated. Such tools may employ the strips or straps straight, or bent to an S-shape or formed so that the edge of the strip or straps is in the form of a helix. Such strips may be secured to the stem at a notch to provide both a side and bottom working edge for internal wall work. Also the edges of the strip may be chamfered. A spot facing tool may be formed by tightly coiling a length of strip or strap and then driving the coiled strip into liquid adhesive at the bottom of a holder. The strips or straps may be folded around wires or cores and clinched with a channel to form a strip which may then be assembled to form disc or cylindrical strip tools. In such construction the strip or strap may be scored or serrated transversely of its length.

    Twisted stem abrading tool
    6.
    发明授权
    Twisted stem abrading tool 失效
    扭杆研磨工具

    公开(公告)号:US5599225A

    公开(公告)日:1997-02-04

    申请号:US541187

    申请日:1995-10-11

    摘要: A process for forming a twisted stem tool uses a specially designed clamping jaw fixture at the nose or bight portion of a half-round wire or cotter pin which helps to reduce the required clamping force and distribute that force over the entire wire-fill material interface. The jaws of the clamping fixture engage the outside of the nose over a substantial area, and in some forms actually bite into the wire or pin. After the twisting operation, the stem is placed in a swaging or coining press, and the stem beyond the fill material is reformed into a three or six-sided drive stem. The cold flow of the metal to form the flat sides locks the twisted half round wire or pin sections together so that the stem will resist unwinding if the tool is driven in a reverse direction. The coining of the stem providing flats provides a tighter confinement of the bundle of fill material at the stem, and enables a common three or six jaw Jacob's style chuck, for example, to obtain a more secure grip.

    摘要翻译: 用于形成扭转杆工具的工艺使用特殊设计的夹钳夹具在半圆形线或开口销的鼻部或弯曲部分,这有助于减少所需的夹紧力并将该力分布在整个线填充材料界面 。 夹紧夹具的夹爪在大部分区域内与鼻子的外部接合,并且在某些形式中实际上咬入导线或销。 在扭转操作之后,将柄置于模压或压印机中,并将超出填充材料的杆重新形成三个或六面驱动杆。 金属形成平坦侧面的冷流将扭转的半圆形线或销部分锁定在一起,使得如果工具沿相反方向被驱动,则杆将抵抗退绕。 提供平面的杆的压印提供了在杆处的填充材料束的更严格的限制,并且使得例如普通的三或六个爪子雅各布式的卡盘能够获得更安全的抓握。

    Adhesive bonded abrasive finishing tool
    7.
    发明授权
    Adhesive bonded abrasive finishing tool 失效
    胶粘剂磨光磨料工具

    公开(公告)号:US5129197A

    公开(公告)日:1992-07-14

    申请号:US471383

    申请日:1990-01-29

    CPC分类号: B24D13/14 B24D18/0036

    摘要: A rotary finishing tool and a method for making the same characterized by a rolled or coiled strap of plastic material with abrasive homogeneously embedded throughout. The coiled strap is secured to the bottom interior surface of a cup element by a thin layer of liquid quick setting or instant adhesive. The strap may include transverse slits or serrations to provide the degree of flexure desired and/or to provide fracture lines. To make the tool, a longitudinally extending strap of an abrasive containing plastic material is heated and rolled along its longitudinal axis thereby forming a lightly coiled strap. A cup element is supported and the coiled strap is driven into the cup element whereby one end face of the coiled strap is driven into contact with a thin layer of the instant adhesive. Upon curing of the adhesive, the one end face is secured to the bottom interior surface of the cup element, and the opposite or outer end face becomes the working face of the tool.

    摘要翻译: 一种旋转精加工工具及其制造方法,其特征在于塑料材料的卷绕或卷绕带,磨料均匀地嵌入其中。 螺旋带通过薄层的液体快速凝固或速溶粘合剂固定在杯形元件的底部内表面上。 带可以包括横向狭缝或锯齿,以提供所需的挠曲度和/或提供断裂线。 为了制造该工具,包含塑料材料的研磨剂的纵向延伸带被加热并沿其纵向轴线滚动,从而形成轻微卷绕的带子。 杯形元件被支撑,并且盘绕的带被驱动到​​杯形元件中,由此螺旋带的一个端面被驱动与即时粘合剂的薄层接触。 固化粘合剂后,一端面固定在杯体的底部内表面上,相对或外端面成为工具的工作面。

    Rotary abrasive tools
    8.
    发明授权
    Rotary abrasive tools 失效
    旋转研磨工具

    公开(公告)号:US5423718A

    公开(公告)日:1995-06-13

    申请号:US960547

    申请日:1992-10-13

    CPC分类号: A46B3/18 B24D13/04 B24D13/14

    摘要: A plastic strap or tape having granular abrasive embedded homogeneously throughout is cut, shaped and formed into a variety of abrasive finishing tools. The plastic working element is preferably rather stiff 6/12 nylon and contains about 30 to 45% by weight of abrasive material. The strap or tape is formed by extrusion of such non-elastomeric plastic through a ceramic die opening and as extruded has an indefinite length in the machine direction, a controlled uniform thickness, and a width which is approximately 5 to 50 times or more the thickness. A preferred width to thickness ratio is about 30:1, or about 3 cm to 1 mm. The strap or tape may be cut to the desired length and partially embossed, serrated or scored either lengthwise or transversely to provide fracture or flex lines. The spacing of the serrations or score lines control the degree of flexibility or aggressiveness of the tool working face. The invention includes a variety of tools formed from the abrasive strap or tape and these include radial or flap wheels, both serrated and non-serrated, and internal tools using a rotatable stem, also both serrated and non-serrated.

    摘要翻译: 具有整体嵌入的具有颗粒磨料的塑料带或带被切割成形并形成各种磨料整理工具。 塑料加工元件优选是相当坚硬的6/12尼龙,并且包含约30至45重量%的研磨材料。 带或带通过将这种非弹性塑料挤出通过陶瓷模具开口而形成,并且当挤出在机器方向上具有不确定的长度,受控的均匀厚度和宽度大约为厚度的5至50倍或更多 。 优选的宽度与厚度之比为约30:1或约3cm至1mm。 带或带可以被切割成期望的长度并且在纵向或横向上部分压花,锯齿或刻痕以提供断裂或弯曲线。 锯齿或刻痕线的间距控制了工具工作面的柔韧性或侵蚀性。 本发明包括由研磨带或带形成的各种工具,并且这些工具包括锯齿形和非锯齿状的径向或折片轮,以及使用可旋转杆的内部工具,锯齿状和非锯齿形也是锯齿状和非锯齿形的。

    Perforated strip abrading element and abrading tool and method using
such strip element
    9.
    发明授权
    Perforated strip abrading element and abrading tool and method using such strip element 失效
    穿孔带研磨元件和研磨工具以及使用这种带状元件的方法

    公开(公告)号:US5295332A

    公开(公告)日:1994-03-22

    申请号:US908981

    申请日:1992-08-14

    IPC分类号: B24D13/06 B24D11/04

    CPC分类号: B24D13/06

    摘要: An extruded plastic strip contains abrasive grains or minerals embedded homogeneously therein throughout is scored along the machine or extrusion axis direction, such scoring including elliptical or pointed perforations with the long axis or generally pointed ends aligned with the scoring and parallel to the machine or extrusion axis. The preferred plastic material is a 612 nylon, although other plastics may be employed. The material is heat workable, yet relatively stiff and can be used to form a wide variety of power driven abrasive tools such as shown in applicant's prior application Ser. No. 07/471,385 filed Jan. 29, 1990 entitled "Abrasive Tool and Method of Making", now U.S. Pat. No. 5,155,945. The present application also discloses a rotary wheel type tool utilizing the perforated strip, and a method of making that tool using a gel type cyanoacrylate as an adhesive. With the strip of the present invention, rotary wheel tools as well as many other tools can economically be produced. In tool use, the strip fractures along the scoring and perforations to provide a tool having closely packed individual rectangular fingers, each with a major flat side facing the direction of rotation.

    摘要翻译: 挤出的塑料条含有沿着机器或挤出轴线方向被均匀地嵌入的磨料颗粒或矿物,其中包括椭圆形或尖锐的穿孔,其中长轴线或大致尖端与刻痕对齐并平行于机器或挤出轴线 。 优选的塑料材料是612尼龙,尽管可以使用其它塑料。 该材料是热可加工的,但相对较硬,并且可用于形成各种动力驱动的研磨工具,如申请人先前申请的Ser。 1990年1月29日提交的题为“Abrasive Tool and Method of Making”的美国专利No.07 / 471,385,现为美国专利 第5,155,945号。 本申请还公开了利用穿孔带的旋转轮式工具,以及使用凝胶型氰基丙烯酸酯作为粘合剂制造该工具的方法。 利用本发明的条带,可以经济地生产旋转轮工具以及许多其他工具。 在工具使用中,钢带沿着刻痕和穿孔断裂,以提供具有紧密包装的单个矩形手指的工具,每个具有面向旋转方向的主平面。

    Adhesive bonded abrasive finishing tool
    10.
    发明授权
    Adhesive bonded abrasive finishing tool 失效
    粘合剂研磨整理工具

    公开(公告)号:US5279079A

    公开(公告)日:1994-01-18

    申请号:US889268

    申请日:1992-05-28

    CPC分类号: B24D13/14 B24D18/0036

    摘要: A rotary finishing tool and a method for making the same characterized by a rolled or coiled strap of plastic material with abrasive homogeneously embedded throughout. The coiled strap is secured to the bottom interior surface of a cup element by a thin layer of liquid quick setting or instant adhesive. The strap may include transverse slits or serrations to provide the degree of flexure desired and/or to provide fracture lines. To make the tool, a longitudinally extending strap of an abrasive containing plastic material is heated and rolled along its longitudinal axis thereby forming a lightly coiled strap. A cup element is supported and the coiled strap is driven into the cup element whereby one end face of the coiled strap is driven into contact with a thin layer of the instant adhesive. Upon curing of the adhesive, the one end face is secured to the bottom interior surface of the cup element, and the opposite or outer end face becomes the working face of the tool.

    摘要翻译: 一种旋转精加工工具及其制造方法,其特征在于塑料材料的卷绕或卷绕带,磨料均匀地嵌入其中。 螺旋带通过薄层的液体快速凝固或速溶粘合剂固定在杯形元件的底部内表面上。 带可以包括横向狭缝或锯齿,以提供所需的挠曲度和/或提供断裂线。 为了制造该工具,包含塑料材料的研磨剂的纵向延伸带被加热并沿其纵向轴线滚动,从而形成轻微卷绕的带子。 杯形元件被支撑,并且盘绕的带被驱动到​​杯形元件中,由此螺旋带的一个端面被驱动与即时粘合剂的薄层接触。 固化粘合剂后,一端面固定在杯体的底部内表面上,相对或外端面成为工具的工作面。