Abstract:
The position of a dry line on a Fourdrinier wire is maintained at substantially the same location after a grade change for a fibrous product formed on the wire as before the change. In concert with control of the bone dry basis weight of the product and wire speed during the grade change, the stream flow of a fiber water slurry fed to a headbox spouting to the wire is controlled. Stream flow control is in response to indications of the bone dry basis weight of the product before and after the grade change, as well as the wire speed before and after the grade change.
Abstract:
Apparatus and method for measuring the thicknesses of material on opposite sides of the reinforcing cord disposed within a tire ply, the material of the reinforcing cords having a high effective atomic number relative to the atomic number of the material applied to the opposite sides of the cords. Sources of X-ray radiation on opposite sides of the tire ply are directed at the tire ply. Radiation detectors on opposite sides of the ply having optimum sensitivity to backscatter radiations, produce first and second signal outputs, each of which have components functionally related to the thicknesses of the material on both sides of the reinforcing cords. Processing circuits are provided which process the first and second signals so that the first and second signals each are related to the thicknesses of material on both sides of the ply. Solution networks combine the processed signals to obtain third and fourth signals, the third signal being representative of the thickness of material on one side of the cord and substantially independent of changes in the thickness of rubber on the opposite side of the cords, and the fourth signal being representative of the thickness of material on the opposite side of the reinforcing cord and substantially independent of changes in the thickness of rubber on the other side of the cords. Optional apparatus for summing, subtracting and taking the ratio of the third and fourth signals to indicate the combined thickness of material on both sides of the cord, the difference of the thickness of material on one side of the ply compared to the other, or balance, and the cord position within the ply are provided.
Abstract:
A feedback system provides control for an actuator in a range of error signals wherein deadband is otherwise frequently provided to reduce noise content of a parameter controlled by the actuator. A signal indicative of the magnitude of the controlled parameter is compared with a setpoint for the controlled parameter to derive an error signal having a magnitude and polarity equal to the difference between the parameter and the setpoint. For error signals within assigned limits, a control signal for the actuator is derived by feeding the error signal to a network which generates an output signal having a magnitude directly proportional to the square of the error signal and a polarity that is the same as the polarity of the error signal. For error signals beyond assigned limits for the error signal, the control signal is linearly related to the error signal.
Abstract:
An extruder continuously forms a sheet that is intermittently supplied to an intermittently activated, in-line processing station, e.g., a thermoformer. The sheet is supplied to the processing station via a variable accumulator that is adapted to have a rest state immediately prior to the sheet being supplied to the processing station. The extruder includes a screw for feeding material to sheet forming dies at a mouth of the extruder, as well as rolls for taking the sheet material away from the extruder mouth. The rest state time is measured to derive an indication of the take-away speed of the sheet from the mouth relative to the speed with which the sheet moves through the intermittently activated processing station. The activation rate of the processing station is measured, as is the thickness of the sheet after it has reached a set state, prior to passing through the accumulator. In response to the three measurements, the screw and line speeds are controlled so that the sheet thickness is maintained approximately at a setpoint value, and sufficient material is always available to the processing station, and excess material is prevented from piling up at the accumulator.
Abstract:
Thickness of a sheet produced by an extruder and throughput of the sheet are controlled so that sheet thickness and throughput controls do not interact with each other. In one embodiment, throughput is controlled by the take-away speed of the sheet from the extruder whereby the take-away speed is responsive to a takeaway error derived by comparing a take-away speed measurement with a set point therefor. Speed of a screw feeding material to the extruder is controlled in response to the throughput error signal and an indication of the error between the sheet thickness and a set point value therefor. In a second embodiment, throughput is determined by the screw speed in response to an error between screw speed set point and measured screw speed. Sheet take-away speed, i.e., line speed, is determined in response to the throughput error signal and an error signal derived by comparing measured sheet thickness and a sheet thickness set point.
Abstract:
A system for controlling the setpoint for the average value of a material property includes a means for monitoring the property to derive a first signal indicative of the property values. A computer means responds to the first signal to derive second and third signals respectively indicative of the spread of values of the first signal over relatively short and long time intervals. In response to the spread of values indicated by the second signal exceeding a first statistically expected value, based on the number of property values derived from the monitoring equipment over the relatively short time interval, a flag signal is derived. A further flag signal is derived in response to the spread of values indicated by the third signal exceeding a second statistically expected value based on the number of property values derived over a longer time interval. The second statistically expected value changes as the number of samples of the property increases from the time when a particular long term computation cycle began. In response to either of the flag signals being derived, the computation cycles are re-initiated and a change is made in the average value setpoint in response to the difference signal which resulted in the derivation of the flag signal.
Abstract:
Articles, such as cigarettes, are moved successively down a prescribed path past sensing and operating stations. Each article is categorized in respect to a plurality of given characteristics. The category, such as reject, is recorded in a respective cell of an addressable memory. The memory cells are arranged in two sets. Selectively operable selection means directs the category signals corresponding to a respective selected given characteristic into cells of a selected one of the sets. When the article reaches the first of two operating stations, information is read out of the corresponding cell of the first set and utilized to actuate an operating means, as to remove from the path the articles in the reject category for a selected characteristic, such as a light cigarette. The corresponding cell of the second set is then cleared if there was a signal of the selected category, reject, read from the cell of the first set. When an article reaches the second operating station, information is read out of the corresponding cell of the second set and utilized to actuate an operating means, as to remove an article having some other fault from the path.
Abstract:
A controller for a machine or process having a transportation lag is responsive to a signal sampled at time intervals less than the time required for the transportation lag. The sampled signal is fed to a controller which drives the machine prior to completion of the time required for the transportation lag. A negative feedback loop around the controller includes a transfer function indicative of the d.c., steady state response of the machine being controlled and a positive feedback loop indicative of the total transfer function of the machine being controlled, including the transportation lag thereof. A further negative feedback loop is provided between the machine output and the controller input. In a specifically disclosed embodiment, full corrections to errors of moisture and fiber content of a fibrous sheet are made within a transportation lag between a slurry input point of a headbox and scanning gauges located downstream of a dryer.
Abstract:
Specifically disclosed is a method and apparatus for measuring the opacity of sheet material, more particularly for measuring the opacity of paper according to the TAPPI contrast ratio definition. A moving sheet of paper from a paper making machine or coater is passed through the gap between a light source and a photodetector. The light transmitted through the paper is passed through a window of opal glass and a bandpass filter before it is received by the photodetector. The opal glass window constitutes a partial reflector having an effective reflectivity between about 20 and 70 percent. This produces multiple reflections between the opal glass and the paper next to it, with sufficient magnitude to compensate the transmittance measurement for the reflectivity of the paper, and thereby automatically corrects the instrument for changes in the composition of the paper. Because of the bandpass filter, the photodetector responds substantially only to light in the visible portion of the spectrum. According to another disclosed arrangement wherein the opal glass window is not used, the instrument is compensated by the use of a second photodetector responsive to light reflected from the side of the paper where the light source is located. Signals from the two detectors are then combined in a simple computer arrangement to obtain a signal which is compensated for the reflectivity of the paper. The compensated signal provided by either of the disclosed arrangements is correlated with opacity in conformance with the TAPPI standard.
Abstract:
Apparatus and method for measuring the position of a layer disposed within a tire ply, which material contains metallic particles. The inner layer is metal or is coded by providing metallic particles as a tracer material which have a different fluorescence energy from that of the metallic particles present in the tire ply. A source of radiation is directed at the tire ply to cause fluorescence of the layer. Radiation detectors on opposite sides of the tire ply which are sensitive only to the fluorescence energy of the layer, produce signal outputs that are compared to produce a signal which is indicative of the position of the layer within the tire ply.