Abstract:
A method for inhibiting radial transfer of core gas flow away from a center radial region and toward the inner and outer radial boundaries of a core gas flow path within a gas turbine engine is provided that includes the steps of: (1) providing a flow directing structure that includes an airfoil that abuts a wall surface, said airfoil having a leading edge, a pressure side, and a suction side; and (2) increasing the velocity of the core gas flow in the area where the leading edge of the airfoil abuts the wall. Increasing the velocity of the core gas flow in the area where the leading edge of the airfoil abuts the wall impedes the formation of a pressure gradient along the surface of the airfoil that forces core gas from the center region of the core gas toward the wall. The apparatus includes apparatus for diverting core gas flow away from the area where the airfoil abuts the wall.
Abstract:
A hollow airfoil is provided which includes a body, a trench, and a plurality of cooling apertures disposed within the trench. The body extends chordwise between a leading edge and a trailing edge, and spanwise between an outer radial surface and an inner radial surface, and includes an external wall surrounding a cavity. The trench is disposed in the external wall along the leading edge, extends in a spanwise direction, and is aligned with a stagnation line extending along the leading edge.
Abstract:
An air cooled stator vane for a gas turbine engine is fabricated by casting the suction side wall and pressure side wall of the airfoil into separate halves and joining both halves at complementary sides and ribs, and forming pockets with a slot at the end of each pocket for flowing a film of cooling air over the exterior wall and drilling holes in the end of the pocket remote from the slot to fluidly connect the pocket with cooling air. The method includes in another embodiment a sheet metal sheath with pockets and slots identical to the pockets and slots in the shell configuration formed over the shell. Another embodiment includes perforated inserts extending in the cavity formed by the shell.
Abstract:
A method and apparatus for cooling a wall within a gas turbine engine is provided which comprises the steps of: (1) providing a wall having an internal surface and an external surface; (2) providing a cooling microcircuit within the wall that has a passage for cooling air that extends between the internal surface and the external surface; and (3) increasing heat transfer from the wall to a fluid flow within the passage by increasing the average heat transfer coefficient per unit flow within the microcircuit. According to one aspect, the present invention method and apparatus can be tuned to substantially match the thermal profile of the wall at hand.
Abstract:
A hollow airfoil is provided which includes a body, a trench, and a plurality of cooling apertures disposed within the trench. The body extends chordwise between a leading edge and a trailing edge, and spanwise between an outer radial surface and an inner radial surface, and includes an external wall surrounding a cavity. The trench is disposed in the external wall along the leading edge, extends in a spanwise direction, and is aligned with a stagnation line extending along the leading edge.
Abstract:
The method of manufacturing an air cooled stator vane for a gas turbine engine by casting an inner shell with suction side wall and pressure side wall of the airfoil, stamp forming from a blank sheet metal a pair of sheaths and attaching one sheath of the pair of sheaths to the suction side wall and the other sheath of the pair of sheaths to the pressure side wall. Forming in the step of stamp forming pockets with a slot at the end of each pocket for flowing a film of cooling air over the exterior of each of the pair of sheaths and drilling holes in the end of the pocket remote from the slot prior to the step of joining to fluidly connect the pocket with cooling air. The method includes in another embodiment sheet metal blank stamp formed with a corrugated member and attaching it between the cast pressure side wall and one sheath of the pair sheaths and between the suction side wall and the other sheath of the pair of sheaths and drilling holes prior to the step of attaching in the high points of the corrugated member. In another embodiment the method includes forming perforated cylindrically shaped inserts and attaching the inserts in the central passageway formed in the cast inner shell.
Abstract:
An air cooled stator vane or the like for a gas turbine engine is constructed to include a plurality of axially and radially spaced pockets formed on the outer surfaces of the airfoil sections. Air is directed into the pocket on one end of a passage defined by the pocket to impinge on the back wall of the pocket, change directions and flow through the passage and discharge into the gas path as a film of cooling air coalesced by slots formed at the end of the pocket. The outer wall can be cast in its entirety or fabricated from sheet metal sheaths supported to a cast inner shell. The pockets are fed cooling air through a central passage in the stator vane or through impingement inserts disposed in the central passage.
Abstract:
A hollow airfoil is provided which includes a body having an external wall and an internal cavity. The external wall includes a suction side portion and a pressure side portion. The portions extend chordwise between a leading edge and a trailing edge and spanwise between an inner radial surface and an outer radial surface. A stagnation line extends along the leading edge. A plurality of cooling apertures, disposed spanwise along the leading edge. According to one aspect of the present invention, the apertures extend through the external wall along a helical path. According to another aspect of the present invention, the apertures are alternately directed towards the suction side portion and the pressure side portions of the airfoil.
Abstract:
A vane assembly for a gas turbine engine is provided, which includes a plurality of vanes, an inner vane support, a casing, and apparatus for maintaining a pressure difference. Each vane has a leading edge, a trailing edge, an outer radial end, an inner radial end, and an internal cavity. The internal cavity includes a forward compartment adjacent the leading edge and an aft compartment adjacent the trailing edge. The casing, which includes an annulus, is positioned radially outside of the vanes. The vanes extend between the inner vane support and the casing. The apparatus for maintaining a pressure difference maintains a difference in the cooling air pressure within the forward and aft compartments of the vane cavity under operating conditions.
Abstract:
An airfoil (20) for a gas turbine engine (10) includes cooling passages (40), (50) extending radially within the airfoil to circulate cooling air therethrough. Pluralities of small crossover holes (48), (66), (72) are formed within the walls (50), (68), (74), respectively, to allow cooling air to flow between the cooling passages. Optimum stiffness parameters are provided to improve producability of the airfoils with small geometric features, such as the crossover holes, as well as to improve the overall cooling scheme without jeopardizing manufacturability of airfoils.