Abstract:
A printhead includes a first nozzle bore, a liquid chamber, and a second nozzle bore. The liquid chamber is positioned between the first nozzle bore and the second nozzle bore and extends beyond the opening of the first nozzle bore. The first nozzle bore is in liquid communication with the second nozzle bore through the liquid chamber.
Abstract:
A device and method of controlling fluid flow are provided. The method includes providing a moving fluid including a fluid flow characteristic; providing a fluid control device including a fluid control surface, the fluid control surface including a pattern; causing the fluid to contact the fluid control surface of the fluid control device; and causing the fluid to interact with the fluid control surface of the fluid control device using the pattern of the fluid control surface that, when activated, causes adjacent fluid drops to merge or coalesce while the fluid is in contact with the pattern of the fluid control device such that the fluid flow characteristic of the fluid after interacting with the fluid control surface of the fluid control device is different from the fluid flow characteristic of the fluid before interaction with the fluid control surface of the fluid control device.
Abstract:
A printhead includes a droplet-forming heater operable in a first state to form droplets from a fluid stream having a first volume traveling along a path direction and in a second state to form droplets from the fluid stream having a second volume traveling along the path direction. A droplet deflector system is positioned relative to the droplet-forming heater, which applies a force to the droplets traveling along the path direction, whereby the droplets having the first volume diverge from the path direction by a greater extent than do the droplets having the second volume. A droplet-steering heater is adapted to selectively asymmetrically apply heat to the stream such that the path direction is changed.
Abstract:
A flexible electronic display device is provided comprising a substrate; an imaging layer zone; a transparent superstrate; and a thermal control layer. The device is able to resist thermal deformation caused by the heating generated by the operation of the display.
Abstract:
A printer includes a printhead and a source of liquid. The printhead includes a nozzle bore. The liquid is under pressure sufficient to eject a column of the liquid through the nozzle bore. The liquid has a temperature. A thermal modulator is associated with the nozzle bore. The thermal modulator is operable to transiently lower the temperature of the liquid as the liquid is ejected through the nozzle bore.
Abstract:
An apparatus for a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element extending from the base element and normally residing at a first position before activation. The cantilevered element includes a first layer constructed of an electrically resistive material, such as titanium aluminide, patterned to have a first resistor segment and a second resistor segment each extending from the base element; a coupling device that conducts electrical current serially between the first and second resistor segments; and a second layer constructed of a dielectric material having a low coefficient of thermal expansion and attached to the first layer. A first electrode connected to the first resistor segment and a second electrode connected to the second resistor segment are provided to apply an electrical voltage pulse between the first and second electrodes thereby causing an activation power density in the first and second resistor segments and a power density maximum within the coupling device resulting in a deflection of the cantilevered element to a second position and wherein the power density maximum is less than four times the activation power density. The coupling device may be formed as a segment in the first layer or in a third layer of an electrically active material. Methods of operating a liquid drop emitter having a thermal actuator are disclosed which avoid the generation of vapor bubbles.
Abstract:
An apparatus for and method of operating a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element including a thermo-mechanical bender portion extending from the base element to a free end tip. The thermo-mechanical bender portion includes a barrier layer constructed of a dielectric material having low thermal conductivity, a first deflector layer constructed of a first electrically resistive material having a large coefficient of thermal expansion, and a second deflector layer constructed of a second electrically resistive material having a large coefficient of thermal expansion wherein the barrier layer is bonded between the first and second deflector layers. The thermo-mechanical bender portion further has a base end and base end width, wb, adjacent the base element, and a free end and free end width, wf, adjacent the free end tip, wherein the base end width is substantially greater than the free end width. A first heater resistor is formed in the first deflector layer and adapted to apply heat energy having a first spatial thermal pattern which results in a first deflector layer base end temperature increase, &Dgr;T1b, that is greater than a first deflector layer free end temperature increase, &Dgr;T1f. A second heater resistor is formed in the second deflector layer and adapted to apply heat energy having a second spatial thermal pattern which results in a second deflector layer base end temperature increase, &Dgr;T2b that is greater than a second deflector layer free end temperature increase, &Dgr;T2f. Application of an electrical pulse to either the first or second heater resistors causes deflection of the cantilevered element, followed by restoration of the cantilevered element to an initial position as heat diffuses through the barrier layer and the cantilevered element reaches a uniform temperature. For liquid drop emitter embodiments, the thermal actuator resides in a liquid-filled chamber that includes a nozzle for ejecting liquid. Application of electrical pulses to the heater resistors is used to adjust the characteristics of liquid drop emission. The barrier layer exhibits a heat transfer time constant &tgr;B. The thermal actuator is activated by a heat pulses of duration &tgr;P wherein &tgr;P
Abstract:
A drop-on-demand liquid emission device, such as for example an ink jet printer, includes a member movable through a path for driving liquid from the device, wherein the speed at which the member moves is reduced over the time period that liquid is being expelled. During that time period, a portion of the liquid flows through a passage away from the nozzle orifice. According to a feature of the present invention, a variable flow restrictor increases the resistance to flow through the passage during the time period that liquid is being expelled; thereby tending to compensate for the reduction of the liquid-expulsion force over the time period. The result is a reduction of undesirable satellite droplets following a main drop.
Abstract:
An apparatus for a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element extending from the base element and normally residing at a first position before activation. The cantilevered element includes a first layer constructed of an electrically resistive material, such as titanium aluminide, patterned to have a first resistor segment and a second resistor segment each extending from the base element; a coupling device that conducts electrical current serially between the first and second resistor segments; and a second layer constructed of a dielectric material having a low coefficient of thermal expansion and attached to the first layer. A first electrode connected to the first resistor segment and a second electrode connected to the second resistor segment are provided to apply an electrical voltage pulse between the first and second electrodes thereby causing an activation power density in the first and second resistor segments and a power density maximum within the coupling device resulting in a deflection of the cantilevered element to a second position and wherein the power density maximum is less than four times the activation power density. The coupling device may be formed as a segment in the first layer or in a third layer of an electrically active material. Methods of operating a liquid drop emitter having a thermal actuator are disclosed which avoid the generation of vapor bubbles.
Abstract:
An apparatus for and method of operating a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element extending a length L from a base element and normally residing at a first position before activation. The cantilevered element includes a barrier layer constructed of a dielectric material having low thermal conductivity, a first deflector layer constructed of a first electrically resistive material having a large coefficient of thermal expansion and patterned to have a first uniform resistor portion extending a length LH1 from the base element, wherein 0.3L≦LH1≦0.7L, and a second deflector layer constructed of a second electrically resistive material having a large coefficient of thermal expansion and patterned to have a second uniform resistor portion extending a length LH2 from the base element, wherein 0.3L≦LH2≦0.7L, and wherein the barrier layer is bonded between the first and second deflector layers. The thermal actuator further comprises a first pair of electrodes connected to the first uniform resistor portion and a second pair of electrodes is connected to the second uniform resistor portion for applying electrical pulses to cause resistive heating of the first or second deflector layers, resulting in thermal expansion of the first or second deflector layer relative to the other. Application of an electrical pulse to either pair of electrodes causes deflection of the cantilevered element away from its first position and, alternately, causes a positive or negative pressure in the liquid at the nozzle of a liquid drop emitter. Application of electrical pulses to the pairs of electrodes is used to adjust the characteristics of liquid drop emission. The barrier layer exhibits a heat transfer time constant &tgr;B. The thermal actuator is activated by a heat pulses of duration &tgr;P wherein &tgr;P