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1.发明授权Method and apparatus for terminating thin, flat power cable, particularly for under carpet use 失效用于端接薄的扁平电力电缆的方法和装置，特别是用于地毯下使用
公开(公告)号：US4794691A
公开(公告)日：1989-01-03
申请号：US914375
申请日：1986-10-02
申请人： Edward P. Brandeau
发明人： Edward P. Brandeau
CPC分类号： H01R12/78 , H01R12/69 , H01R13/4367 , Y10T29/49181 , Y10T29/49194 , Y10T29/49199
摘要： A simple and highly effective method and apparatus for field terminating flat power cable such as used in undercarpet wiring systems. Each conductor, with tightly bonded insulation, of a multi-conductor flat power cable is (at the point of installation in-situ) slotted or cut through with thin narrow slots which leave corresponding narrow rectangular openings through the insulation and conductor. Then a thin conductive device or terminal with corresponding ribs which easily though precisely fit into the slots, is placed in the slot openings, is secured in place on the cable by a suitable means, and the assembly then crimped or flattened together to give a pressure-tight high-conductivity, electrically stable termination only about twice as thick as the insulated conductor. The applicator tooling may be a simple punch and die, and a hammer or pliers. An insulating "bandage" is applied over the termination and bonded to the conductor insulation thereby giving a water-tight joint impervious to corrosion. The metal or steel top shield required by the National Electrical Code is similarly terminated in order to assure "ground" continuity.
摘要翻译： 一种用于现场终端扁平电力电缆的简单且高效的方法和装置，例如用于底架布线系统。 具有紧密接合的多导体扁平电力电缆的导体的每个导体（在现场安装的位置）开槽或切割，具有通过绝缘和导体留下相应的窄矩形开口的细窄狭缝。 然后，通过合适的方式将具有相应的肋的薄导电装置或端子放置在狭槽开口中，该导电装置或端子容易地精确地配合到狭槽中，并通过合适的方式固定在电缆上，然后将组件压接或压平在一起以产生压力 高导电性，电气稳定的端接仅为绝缘导体的两倍。 涂抹工具可以是简单的冲头和模具，以及锤子或钳子。 绝缘“绷带”施加在终端上并结合到导体绝缘体上，从而产生不渗透腐蚀的防水接头。 为了确保“接地”连续性，国家电气规范要求的金属或钢制顶盖类似地被终止。
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公开(公告)号：US4241498A
公开(公告)日：1980-12-30
申请号：US9562
申请日：1979-02-05
申请人： Edward P. Brandeau
发明人： Edward P. Brandeau
CPC分类号： H01R12/68 , H01R4/02 , H01R4/2495 , Y10T29/49174 , Y10T29/49181 , Y10T29/49908 , Y10T29/49936
摘要： There is provided a device and method for terminating a flat cable having at least one elongated substantially rectangular insulated conductor by punch and die action. The device includes opposing semi-cylinderical metallic jaws which may be attached to and aligned with one another through a tab. The curved portion of each jaw is in the form of alternating grooves and lands with the grooves of one jaw adapted to receive corresponding opposing lands of the other jaw when the cable is terminated. To terminate the cable, the insulated conductor is placed between the aligned jaws and inward force is applied on the back sides of the jaws forcing the lands into the grooves. The cable insulation is pierced and adjacent portions of the conductor are elongated and sheared by the meshing of the grooves and lands, much like a punch and die process, forming embossed strips on the conductor. Fresh metallic internal edges, preferably parallel to the longitudinal direction of the conductor, are thus formed from this shearing and electrical contact is made between the sides of the grooves and these newly formed internal edges of the conductor.
摘要翻译： 提供了一种用于通过冲压和冲模动作端接具有至少一个细长的基本矩形的绝缘导体的扁平电缆的装置和方法。 该装置包括相对的半圆柱形金属夹爪，其可以通过突片附接到彼此并且彼此对准。 每个钳口的弯曲部分是交替的凹槽和平台的形式，其中一个钳口的凹槽适于在电缆终止时接收另一个钳口的相应对应的平台。 为了终止电缆，绝缘导体被放置在对准的钳口之间，向内的力施加在钳口的后侧，迫使焊盘进入槽中。 电缆绝缘被刺穿，并且导体的相邻部分被细长并且通过凹槽和焊盘的啮合而剪切，非常类似于冲压和冲压工艺，在导体上形成压花条。 因此，这种剪切形成新的金属内部边缘，优选地平行于导体的纵向方向，并且在沟槽的侧面和这些新形成的导体的内部边缘之间形成电接触。
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公开(公告)号：US4225207A
公开(公告)日：1980-09-30
申请号：US25283
申请日：1979-03-29
申请人： Edward P. Brandeau , John M. Gentry
发明人： Edward P. Brandeau , John M. Gentry
IPC分类号： H01R12/70 , H01R13/658 , H01R13/6585 , H01R13/6592 , H01R4/10
CPC分类号： H01R23/662 , H01R13/6585 , H01R13/6592
摘要： A cable-connector assembly comprising a housing with a double array of pin sockets having plate members, an intermediate ground bus plate member, a cable locked in the housing and having a plurality of wires spaced in a plane, and all of the plate members being slotted to a width somewhat narrower than one of the wires, the ends of the wires being forced longitudinally into respective ones of the slots without lateral spreading of the wires. Vertical movement of the wires into the slots is facilitated by the plate member portions defining the outer ends of the slots being bent to define tapered wire guides. The assembly is convertible in the sense that a second cable providing additional ground wires may be locked in the housing and attached to a second bus plate with the wires forced into slots in the second bus plate.
摘要翻译： 一种电缆连接器组件，包括具有双板阵列的插座的壳体，其具有板构件，中间接地总线板构件，锁定在壳体中的电缆，并且具有在平面中间隔开的多个电线，并且所有板构件是 开槽到比一根电线稍窄的宽度，电线的端部被纵向强制地插入相应的一个槽中，而不会横向扩展电线。 通过限定槽的外端的板构件部分被弯曲以限定锥形导线引导件，使电线垂直移动到槽中。 组装是可转换的，这意味着提供附加接地线的第二电缆可以被锁定在壳体中并且被附接到第二总线板，其中电线被迫进入第二总线板的槽中。
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公开(公告)号：US4173388A
公开(公告)日：1979-11-06
申请号：US918813
申请日：1978-06-26
申请人： Edward P. Brandeau
发明人： Edward P. Brandeau
CPC分类号： H01R43/0249 , H01R4/182 , H01R43/04
摘要： A connector-cable assembly in which a flat, multiple wire cable is secured in a connector body through a transverse, sharply angled rib, and the stripped wire ends are terminated into a plurality of plate members disposed in parallel planes and spaced longitudinally of the wires to provide mounting and working space. Each wire is terminated by being progressively urged and then forced into an open throated slot formed in one of the plate members. The slots are formed so that there is intimate, large area contact, and wedge resistance to linear pull-out. The plate members are plated for corrosion resistance and a heating step following mechanical connection causes melting or intermetallic diffusion. The rib not only provides strain relief, but also indexes the cable end for assembly and anchors the cable for partial stripping--the latter permitting simultaneous and convenient positioning of the wires.
摘要翻译： 一种连接器 - 电缆组件，其中扁平的多线电缆通过横向，锐角的肋固定在连接器主体中，并且剥离的电线端部终止于布置在平行平面中的多个板构件，并且在电线的纵向间隔开 提供安装和工作空间。 每根线通过逐渐被推动而终止，然后被迫进入形成在一个板构件中的开放的喉槽中。 这些槽形成为具有紧密的大面积接触，并且楔形抵抗线性拉出。 板构件镀有耐腐蚀性，并且机械连接之后的加热步骤导致熔融或金属间扩散。 肋骨不仅提供应变消除，而且还对电缆端部进行索引，用于组装并锚定电缆进行部分剥离，后者允许电线同时方便地定位。
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公开(公告)号：US4945627A
公开(公告)日：1990-08-07
申请号：US346555
申请日：1989-05-02
申请人： Edward P. Brandeau
发明人： Edward P. Brandeau
CPC分类号： H01R12/613 , H01R4/182 , Y10T29/514 , Y10T29/5193
摘要： An electronic connector assembly in which multiple fine gage, closely spaced ground and signal wires of a matched impedance flat cable are gang terminated on centers by an improved crimp design and method. Each of the many wires in the cable is mechanically crimped by an applicator tooling into a contact which is narrow and thin enough to enable all of the wires to be terminated on the same close centers they have in the cable. The wire contacts can be made with great precision from uniform flat metal stock having the necessary narrowness, thinness, hardness and strength to serve also as high performance output spring terminals for the connector. The metal stock does not have to be as thick as the diameter of the wires to be terminated.
摘要翻译： 一种电子连接器组件，其中匹配的阻抗扁平电缆的多个细格，紧密间隔的接地和信号线通过改进的卷曲设计和方法在中心处结束。 电缆中的许多电线中的每一根被施加器工具机械地卷曲成接触件，该接触件的窄度和薄度足以使得所有电线都能够在电缆中的相同的紧密中心端接。 由于具有必要的窄缝，薄度，硬度和强度的均匀的扁平金属材料，导线接触可以很高的精度制成，也可作为连接器的高性能输出弹簧端子。 金属原料不必像要终止的电线的直径一样厚。
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公开(公告)号：US4524510A
公开(公告)日：1985-06-25
申请号：US447592
申请日：1982-12-07
申请人： Edward P. Brandeau
发明人： Edward P. Brandeau
CPC分类号： H01R43/015 , Y10T29/49181 , Y10T29/5151 , Y10T29/53217 , Y10T29/53226 , Y10T29/53235
摘要： In interconnecting an electrical wire to a conductive terminal having wire receiving slots therein arranged in intersecting disposition, the wire is indexed to the tool and then to the terminal. The wire is located into the slots, without making connection thereto, by applying a light force transversely thereto by a wire pushing element. The connection is made by forcibly inserting the wires into the slots by the pushing element that is configured with a plurality of intersecting splines or vanes to engage the wires and enter the slots within their boundaries during insertion. Such entering of the slots by the splines on the pushing element provides a uniform force application and a full seating of the wires deeply into the slots along a wire length greater than its diameter such that the wires are deformed and wedged tightly in the bottom of the slots.
摘要翻译： 在将电线互连到具有布置成交叉布置的导线接收槽的导电端子时，将导线索引到工具然后到端子。 通过用线推动元件横向地施加轻的力，将导线定位在槽中而不与其连接。 该连接是通过被配置有多个相交的花键或叶片的推动元件强制地将电线插入槽而制成的，以在插入期间接合电线并在其边界内进入狭槽。 通过推动元件上的花键进入槽口提供了均匀的力施加，并且将丝线沿着大于其直径的丝线长度深深地插入槽中，使得线材变形并紧密地楔入到底部 插槽
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公开(公告)号：US4378323A
公开(公告)日：1983-03-29
申请号：US76637
申请日：1979-09-18
申请人： Edward P. Brandeau
发明人： Edward P. Brandeau
CPC分类号： B29C65/70 , B29C65/3412 , B29C65/3468 , B29C65/3492 , B29C66/5261 , B29C66/53241 , B29C66/81471 , G02B6/4476 , H01B7/24 , H02G1/16 , H02G15/013 , B29C65/342 , B29C65/3476 , B29C66/534 , B29L2031/3462
摘要： There is provided a plastic collar integral with the outer jacket of a cable. The plastic material includes a mixture of a plastic and an electrically conductive material such as carbon black. The plastic is melt bonded to the cable jacket by applying electric current through the material, thus melting the material onto the jacket of the cable. Upon melting, the semi-conductive plastic may be molded into the desired form, and upon cooling, it becomes bonded to the cable jacket. The collar may be used as a seal for the ends of a cable splice closure as well as a shoulder for securing a sealing gasket to a cable for use in such closures. The collar also may be used as strain-relief for the conductors which are inside the cable as well as other uses.
摘要翻译： 提供了与电缆的外护套成一体的塑料套环。 塑料材料包括塑料和诸如炭黑的导电材料的混合物。 通过施加电流通过材料将塑料熔合到电缆护套上，从而将材料熔化到电缆的护套上。 熔化后，半导电塑料可以模制成所需的形式，并且在冷却时，它被粘合到电缆护套上。 套环可以用作电缆接头封闭件的端部的密封件，以及用于将密封垫片固定到用于这种封闭件的电缆的肩部。 套环也可以用作电缆内部导体的应变消除以及其他用途。
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公开(公告)号：US5044999A
公开(公告)日：1991-09-03
申请号：US561111
申请日：1990-08-01
申请人： Edward P. Brandeau
发明人： Edward P. Brandeau
CPC分类号： H01R12/613 , H01R4/182
摘要： An electronic connector assembly in which multiple fine gage, closely spaced ground and signal wires of a matched impedance flat cable are gang terminated on centers by an improved crimp design and method. Each of the many wires in the cable is mechanically crimped by an applicator tooling into a contact which is narrow and thin enough to enable all of the wires to be terminated on the same close centers they have in the cable. The wire contacts can be made with great precision from uniform flat metal stock having the necessary narrowness, thinness, hardness and strength to serve also as high performance output spring terminals for the connector. The metal stock does not have to be as thick as the diameter of the wires to be terminated.
摘要翻译： 一种电子连接器组件，其中匹配的阻抗扁平电缆的多个细格，紧密间隔的接地和信号线通过改进的卷曲设计和方法在中心处结束。 电缆中的许多电线中的每一根被施加器工具机械地卷曲成接触件，该接触件的窄度和薄度足以使得所有电线都能够在电缆中的相同的紧密中心端接。 由于具有必要的窄缝，薄度，硬度和强度的均匀的扁平金属材料，导线接触可以很高的精度制成，也可作为连接器的高性能输出弹簧端子。 金属原料不必像要终止的电线的直径一样厚。
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公开(公告)号：US4532691A
公开(公告)日：1985-08-06
申请号：US447593
申请日：1982-12-07
申请人： Edward P. Brandeau
发明人： Edward P. Brandeau
CPC分类号： H01R43/015 , Y10T29/5151 , Y10T29/53217 , Y10T29/53226 , Y10T29/53257
摘要： A tool for making interconnections between electrical wires and a conductive terminal having wire receiving slots therein in a point-to-point wiring system includes an indexing member for locating and registering wires relative to the slots and a pushing element for engaging such wires and entering the slots to fully insert the wires therein. The indexing member, inclusive of a slotted sleeve axially movable, but rotatively fixed, relative to the pushing element, holds wires for ready alignment with the slots. The pushing element defines a plurality of curved splines at the tip thereof for progressively driving the aligned wires deeper into the center of the terminals than at the peripheries thereof.
摘要翻译： 一种用于在电线和导线端子之间形成互连的工具，其中在点对点布线系统中具有导线接收槽，该引导端子包括用于相对于所述槽定位和对准导线的分度构件，以及用于接合这种导线并进入 插槽将电线完全插入。 分度构件，包括相对于推动元件轴向移动但可旋转地固定的开槽套筒，保持导线以准备与槽对准。 推动元件在其尖端处限定多个弯曲花键，用于逐渐地将对齐的线材比在其周边处更深地驱动到终端的中心。
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10.发明授权
公开(公告)号：US4288917A
公开(公告)日：1981-09-15
申请号：US17368
申请日：1979-03-05
申请人： Edward P. Brandeau
发明人： Edward P. Brandeau
CPC分类号： H01R43/0249 , H01R4/182 , H01R43/04 , Y10T29/49179
摘要： A connector-cable assembly in which a flat, multiple wire cable is secured in a connector body through a transverse, sharply angled rib, and the stripped wire ends are terminated into a plurality of plate members disposed in parallel planes and spaced longitudinally of the wires to provide mounting and working space. Each wire is terminated by being progressively urged and then forced into an open throated slot formed in one of the plate members. The slots are formed so that there is intimate, large area contact, and wedge resistance to linear pull-out. The plate members are plated for corrosion resistance and a heating step following mechanical connection causes melting or intermetallic diffusion. The rib not only provides strain relief, but also indexes the cable end for assembly and anchors the cable for partial stripping--the latter permitting simultaneous and convenient positioning of the wires.
摘要翻译： 一种连接器 - 电缆组件，其中扁平的多线电缆通过横向，锐角的肋固定在连接器主体中，并且剥离的电线端部终止于布置在平行平面中的多个板构件，并且在电线的纵向间隔开 提供安装和工作空间。 每根线通过逐渐被推动而终止，然后被迫进入形成在一个板构件中的开放的喉槽中。 这些槽形成为具有紧密的大面积接触，并且楔形抵抗线性拉出。 板构件镀有耐腐蚀性，并且机械连接之后的加热步骤导致熔融或金属间扩散。 肋骨不仅提供应变消除，而且还对电缆端部进行索引，用于组装并锚定电缆进行部分剥离，后者允许电线同时方便地定位。
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