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公开(公告)号:US12077958B1
公开(公告)日:2024-09-03
申请号:US18063421
申请日:2022-12-08
申请人: Diamond Age 3D, Inc.
发明人: Adam Hoch , Brian Hillman , Jonathan Reiland , Nicholas Simon , Paul Clark , Philip Mutarelli , Russell Varone
CPC分类号: E04B1/3505 , E04B1/16 , E04B1/4185 , E04B1/7604
摘要: A concrete foundation with reinforcements is formed on a substrate. A first inner wythe horizontal layer and a first outer wythe horizontal layer are printed using a construction material mixture from a 3D printer. The first inner wythe horizontal layer and the first outer wythe horizontal layer are separated by an interstitial space. Additional inner wythe horizontal layers are printed upward on top of the first inner wythe horizontal layer to form a composite inner wythe. Additional outer wythe horizontal layers are printed upward on top of the first outer wythe horizontal layer to form a composite outer wythe. At least one wall tie is placed between the composite inner wythe and the composite outer wythe. A sill cap is installed on top of the composite inner wythe and the composite outer wythe. An anchor mechanism is installed into the sill cap.
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公开(公告)号:US20220372748A1
公开(公告)日:2022-11-24
申请号:US17326153
申请日:2021-05-20
申请人: Diamond Age 3D, Inc.
发明人: Adam HOCH , Brian HILLMAN , Jonathan REILAND , Nicholas SIMON , Paul CLARK , Phillip MUTARELLI , Russell VARONE
摘要: A method for constructing a three-dimensional (3D) printer-printable wall system includes forming a concrete foundation on a substrate, where the concrete foundation embeds horizontal and vertical reinforcements. A first inner wythe horizontal layer and a first outer wythe horizontal layer are printed using a concrete mixture from a 3D printer. The first inner wythe horizontal layer and the first outer wythe horizontal layer are separated by an interstitial space. A first wall dam is placed between the first inner wythe horizontal layer and the first outer wythe horizontal layer in the interstitial space. Additional inner wythe horizontal layers are printed on top of the first inner wythe horizontal layer to form a composite inner wythe. Additional outer wythe horizontal layers are printed on top of the first outer wythe horizontal layer to form a composite outer wythe. At least one additional wall dam is placed on every horizontal layer, while a wall tie and an attachment bracket for utility lines are placed only on pre-defined intervals of horizontal layers of the composite inner wythe and the composite outer wythe, which are separated by the interstitial space. A sill cap is installed on top of the composite inner wythe and the composite outer wythe, where the sill cap comprises a first curb to encapsulate a top portion of the composite inner wythe, a second curb to encapsulate a top portion of the composite outer wythe, and a central trough positioned between the first curb and the second curb. An anchor mechanism is inserted into the sill cap.
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公开(公告)号:US12128616B1
公开(公告)日:2024-10-29
申请号:US17822102
申请日:2022-08-24
申请人: Diamond Age 3D, Inc.
发明人: Paul Clark , Philip Mutarelli , Adam Hoch , Jonathan Reiland , Russell Varone
IPC分类号: B29C64/00 , B29C64/118 , B29C64/209 , B29C64/214 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B25J9/16 , B28B11/14
CPC分类号: B29C64/214 , B29C64/118 , B29C64/209 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B25J9/1664 , B28B11/14
摘要: An apparatus has a carrier robot operative within a working volume. A forming mechanism is mounted to the carrier robot. A unitary controller supplies control signals to the carrier robot and the forming mechanism, such that the carrier robot implements mechanical motion along a deposition vector and the forming mechanism deposits a segment of structured material onto a build surface within the working volume.
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公开(公告)号:US11536019B2
公开(公告)日:2022-12-27
申请号:US17326153
申请日:2021-05-20
申请人: Diamond Age 3D, Inc.
发明人: Adam Hoch , Brian Hillman , Jonathan Reiland , Nicholas Simon , Paul Clark , Phillip Mutarelli , Russell Varone
摘要: A method for constructing a three-dimensional (3D) printer-printable wall system includes forming a concrete foundation on a substrate, where the concrete foundation embeds horizontal and vertical reinforcements. A first inner wythe horizontal layer and a first outer wythe horizontal layer are printed using a concrete mixture from a 3D printer. The first inner wythe horizontal layer and the first outer wythe horizontal layer are separated by an interstitial space. A first wall dam is placed between the first inner wythe horizontal layer and the first outer wythe horizontal layer in the interstitial space. Additional inner wythe horizontal layers are printed on top of the first inner wythe horizontal layer to form a composite inner wythe. Additional outer wythe horizontal layers are printed on top of the first outer wythe horizontal layer to form a composite outer wythe. At least one additional wall dam is placed on every horizontal layer, while a wall tie and an attachment bracket for utility lines are placed only on pre-defined intervals of horizontal layers of the composite inner wythe and the composite outer wythe, which are separated by the interstitial space. A sill cap is installed on top of the composite inner wythe and the composite outer wythe, where the sill cap comprises a first curb to encapsulate a top portion of the composite inner wythe, a second curb to encapsulate a top portion of the composite outer wythe, and a central trough positioned between the first curb and the second curb. An anchor mechanism is inserted into the sill cap.
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公开(公告)号:US12030194B1
公开(公告)日:2024-07-09
申请号:US17929283
申请日:2022-09-01
申请人: Diamond Age 3D, Inc.
发明人: Russell Varone
CPC分类号: B25J9/1687 , E04G5/007 , E04G5/02 , F16M11/043 , F16M11/14
摘要: An apparatus has an anchor shaft with a distal end configured to be embedded into a selected anchor location. A base plate has an aperture to receive the anchor shaft. A mounting ring surrounds the aperture. An inner collar is adjustably mounted on the mounting ring. A lower bearing seat is positioned in the inner collar. A spherical bearing is positioned in the lower bearing seat. The spherical bearing engages a proximal end of the anchor shaft. An upper bearing seat is positioned over the spherical bearing. An outer collar is mounted on the inner collar. The upper bearing seat, the spherical bearing, and the lower bearing seat are compressed between the outer collar and the inner collar, such that the anchor shaft is selectably mounted to the base plate and has six degrees of configurable positions.
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