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公开(公告)号：US08216693B2
公开(公告)日：2012-07-10
申请号：US12325744
申请日：2008-12-01
Applicant: Katsuhiro Matsukado , Akihiro Tsuruno , Yoshinori Kato
Inventor： Katsuhiro Matsukado , Akihiro Tsuruno , Yoshinori Kato
IPC: B32B15/01
CPC classification number: B23K35/0233 , B23K35/286 , B23K35/288 , B23K2101/14 , B23K2103/10 , B32B15/016 , C22C21/00 , C22C21/02 , C22C21/10 , F28F21/089 , Y10T428/12222 , Y10T428/12764 , Y10T428/12778
Abstract: A brazing sheet of aluminum alloy composed of a core material and a first brazing filler metal covering one surface of the core material. The core material contains as an essential component 0.2-1.0 mass % of Cu and as optional components at least one species of no more than 1.5 mass % of Si, no more than 1.8 mass % of Mn, no more than 0.35 mass % of Ti, and no more than 0.5 mass % of Mg, with the remainder being Al and inevitable impurities. The first brazing filler metal has a liquid phase ratio (X %) at 600° C. and a thickness (Y μm) such that X and Y satisfy the following relationship: (1) 30≦X≦80, (2) Y≧25, and (3) 1000≦X×Y≦24000. The brazing sheet provides good brazeability and maintains high corrosion resistance after brazing on the surface cladded with the brazing filler metal.
Abstract translation: 由核心材料构成的铝合金钎焊片和覆盖芯材的一个表面的第一钎料。 核心材料含有0.2-1.0质量％的Cu，作为任意成分，不超过1.5质量％的Si，Mn：1.8质量％以下，Cr：0.35质量％以下，Ti： ，不超过0.5质量％的Mg，其余为Al和不可避免的杂质。 第一钎料在600℃下具有液相比（X％）和厚度（Yμm），使得X和Y满足以下关系：（1）30＆nlE; X＆lt; l; 80，（2）Y≥ 25，（3）1000＆nlE; X×Y＆nlE; 24000。 钎焊片材具有良好的钎焊性，并且在钎焊在用钎料填充的表面上之后保持高的耐腐蚀性。
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2.发明申请公开(公告)号：US20110240247A1
公开(公告)日：2011-10-06
申请号：US13160966
申请日：2011-06-15
Applicant: Masayuki Takada , Yasuhiro Nishioka , Tomohiro Nishimura , Kenji Tokuda , Toshiki Ueda , Makoto Morishita , Takashi Inaba , Akihiro Tsuruno , Yoshinori Kato , Fumihiro Koshigoe , Masaki Tanigawa , Naoki Sakashita , Kenji Harada , Jitsuto Shikata , Masanori Ikeda
Inventor： Masayuki Takada , Yasuhiro Nishioka , Tomohiro Nishimura , Kenji Tokuda , Toshiki Ueda , Makoto Morishita , Takashi Inaba , Akihiro Tsuruno , Yoshinori Kato , Fumihiro Koshigoe , Masaki Tanigawa , Naoki Sakashita , Kenji Harada , Jitsuto Shikata , Masanori Ikeda
IPC: B22D25/02
CPC classification number: B32B3/00 , B22D11/007 , B23K20/04 , B23K35/22 , B23K35/40 , B23K2101/16 , B32B15/016 , C22C21/00 , C22F1/04 , Y10T428/12736 , Y10T428/12764 , Y10T428/12993
Abstract: Skin material of a clad material is composed of one or more layers, each layer of the skin materials is made of a metal different from the core material in their component compositions, and at least one layer of the skin material has a cast microstructure, when the skin material is superposed on either of one or both faces of the core material.
Abstract translation: 包层材料的表皮材料由一层或多层组成，每层表层材料由其组分组成中不同于核心材料的金属制成，并且至少一层表层材料具有铸造微结构，当 表皮材料叠合在芯材的一个或两个面上。
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公开(公告)号：US20090162686A1
公开(公告)日：2009-06-25
申请号：US12325744
申请日：2008-12-01
Applicant: Katsuhiro Matsukado , Akihiro Tsuruno , Yoshinori Kato
Inventor： Katsuhiro Matsukado , Akihiro Tsuruno , Yoshinori Kato
CPC classification number: B23K35/0233 , B23K35/286 , B23K35/288 , B23K2101/14 , B23K2103/10 , B32B15/016 , C22C21/00 , C22C21/02 , C22C21/10 , F28F21/089 , Y10T428/12222 , Y10T428/12764 , Y10T428/12778
Abstract: A brazing sheet of aluminum alloy composed of a core material and a first brazing filler metal covering one surface of the core material. The core material contains as an essential component 0.2-1.0 mass % of Cu and as optional components at least one species of no more than 1.5 mass % of Si, no more than 1.8 mass % of Mn, no more than 0.35 mass % of Ti, and no more than 0.5 mass % of Mg, with the remainder being Al and inevitable impurities. The first brazing filler metal has a liquid phase ratio (X %) at 600° C. and a thickness (Y μm) such that X and Y satisfy the following relationship: (1) 30≦X≦80, (2) Y≧25, and (3) 1000≦X×Y≦24000. The brazing sheet provides good brazeability and maintains high corrosion resistance after brazing on the surface cladded with the brazing filler metal.
Abstract translation: 由核心材料构成的铝合金钎焊片和覆盖芯材的一个表面的第一钎料。 核心材料含有0.2-1.0质量％的Cu，作为任意成分，不超过1.5质量％的Si，Mn：1.8质量％以下，Cr：0.35质量％以下，Ti： ，不超过0.5质量％的Mg，其余为Al和不可避免的杂质。 第一钎料在600℃下具有液相比（X％），并且厚度（Ymum）使得X和Y满足以下关系：（1）30 <= X <= 80，（2） Y> = 25，（3）1000 <= X×Y <= 24000。 钎焊片材具有良好的钎焊性，并且在钎焊在用钎料填充的表面上之后保持高的耐腐蚀性。
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公开(公告)号：US20090078398A1
公开(公告)日：2009-03-26
申请号：US11909168
申请日：2006-03-27
Applicant: Toshiki Ueda , Akihiro Tsuruno , Fumihiro Koshigoe
Inventor： Toshiki Ueda , Akihiro Tsuruno , Fumihiro Koshigoe
CPC classification number: C22C19/03 , F28D1/03 , F28F19/06 , Y10T428/12764
Abstract: There are provided an aluminum alloy plate having high strength and excellent corrosion resistance even though the plate is made thinner, and a heat exchanger formed thereof. In an aluminum alloy plate having a core material and a surface material cladded on at least one side of the core material, the surface material includes 0.030-0.30% by mass of Fe, 0.40-1.9% by mass of Mn, 0.40-1.4% by mass of Si, and 2.0-5.5% by mass of Zn, the rest comprises Al and inevitably included impurities, and an area ratio of an intermetallic compound containing Al and Mn to a whole surface of the surface material is 1% or less.
Abstract translation: 提供一种具有高强度和优异的耐腐蚀性的铝合金板，即使该板制成更薄，并且由其形成的热交换器。 在具有芯材的核心材料和包覆在芯材的至少一侧的表面材料的铝合金板中，表面材料包含Fe：0.030〜0.30质量％，Mn：0.40〜1.9质量％，0.40〜1.4质量％ 的Si，2.0-5.5质量％的Zn，其余为Al，不可避免地含有杂质，并且含有Al和Mn的金属间化合物与表面材料的整个表面的面积比为1％以下。
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5.发明申请公开(公告)号：US20090020276A1
公开(公告)日：2009-01-22
申请号：US11911290
申请日：2006-04-03
Applicant: Toshiki Ueda , Akihiro Tsuruno , Fumihiro Koshigoe
Inventor： Toshiki Ueda , Akihiro Tsuruno , Fumihiro Koshigoe
CPC classification number: C22C1/002 , B23K35/0233 , B23K35/0238 , B23K35/286 , B23K35/288 , C22C21/00 , C22C21/02 , C22C21/10 , C22F1/04 , F28D1/0391 , F28F1/126 , F28F21/084 , F28F21/089 , Y10S165/905 , Y10T428/12764
Abstract: The present invention relates to an aluminum alloy brazing sheet (1) for a heat exchanger improved in a life including a fatigue in a plastic area and an aluminum alloy heat exchanger tube (11) using the brazing sheet, which is composed of: a core material (2) of an Al—Mn series alloy; a skin material (3) of any one of an Al—Zn series alloy, an Al—Zn—Mg series alloy, an Al—Si—Mn—Zn series alloy, and an Al—Si—Mn—Mg—Zn series alloy clad on one side of the core material; and a brazing material (4) of an Al—Si series alloy clad on the other side of the core material, and is adapted so that an X-ray diffraction intensity ratio of the aluminum alloy brazing sheet satisfies a relational expression of I200/(I111+I200+I220+I311)≧0.4.
Abstract translation: 本发明涉及一种用于热塑性交换器的铝合金钎焊板（1），该热交换器使塑料区域的疲劳寿命提高，使用该钎焊板的铝合金热交换器管（11）包括：芯 Al-Mn系合金材料（2） Al-Zn系合金，Al-Zn-Mg系合金，Al-Si-Mn-Zn系合金和Al-Si-Mn-Mg-Zn系合金中的任一种的表皮材料（3） 包覆在芯材的一侧; 以及包覆在芯材的另一侧的Al-Si系合金的钎料（4），使铝合金钎焊片的X射线衍射强度比满足I200 /（ I111 + I200 + I220 + I311）> = 0.4。
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Patent Agency Ranking
公开(公告)号：US5429881A
公开(公告)日：1995-07-04
申请号：US195338
申请日：1994-02-14
Applicant: Masamichi Aono , Toshihiro Chikada , Souichi Hayashi , Asao Mochizuki , Hiroshi Sato , Kouki Ikeda , Jun Hisamoto , Nagisa Takee , Toshiki Ueda , Masao Takemoto , Hideo Fujimoto , Akihiro Tsuruno , Kikuo Toyose
Inventor： Masamichi Aono , Toshihiro Chikada , Souichi Hayashi , Asao Mochizuki , Hiroshi Sato , Kouki Ikeda , Jun Hisamoto , Nagisa Takee , Toshiki Ueda , Masao Takemoto , Hideo Fujimoto , Akihiro Tsuruno , Kikuo Toyose
CPC classification number: C23C18/48 , C23C22/78 , Y10T428/12611 , Y10T428/12736 , Y10T428/12757
Abstract: Surface-treated Al or Al alloy materials which excel in adhesive property, formability, weldability, phosphatability, paint adhesion, and post-painting corrosion resistance are provided by forming a coated layer containing Zn and Fe or one or more of Si oxides, Al oxides and Al hydroxides together therewith, on the surface of Al or Al alloy base. The surface-treated Al or Al alloy materials are useful as metallic material to be painted and used after press forming and other processing, spot or laser welding and phosphating, including panel materials for automobiles and other various vehicles, shells for housefold electrical apparatus, and building materials.
Abstract translation: 通过形成包含Zn和Fe或一种或多种Si氧化物，Al氧化物的涂层来提供表现出优异的粘合性，成形性，可焊性，磷酸盐性，涂料粘附性和耐后腐蚀性的表面处理的Al或Al合金材料 和Al氢氧化物，在Al或Al合金基体的表面上。 表面处理的Al或Al合金材料可用作在压制成型和其它加工，点焊或激光焊接和磷化处理之后被涂漆和使用的金属材料，包括用于汽车和其他各种车辆的面板材料，用于房屋电气设备的壳体和 建筑材料。
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7.发明授权公开(公告)号：US08210237B2
公开(公告)日：2012-07-03
申请号：US13160884
申请日：2011-06-15
Applicant: Masayuki Takada , Yasuhiro Nishioka , Tomohiro Nishimura , Kenji Tokuda , Toshiki Ueda , Makoto Morishita , Takashi Inaba , Akihiro Tsuruno , Yoshinori Kato , Fumihiro Koshigoe , Masaki Tanigawa , Naoki Sakashita , Kenji Harada , Jitsuto Shikata , Masanori Ikeda
Inventor： Masayuki Takada , Yasuhiro Nishioka , Tomohiro Nishimura , Kenji Tokuda , Toshiki Ueda , Makoto Morishita , Takashi Inaba , Akihiro Tsuruno , Yoshinori Kato , Fumihiro Koshigoe , Masaki Tanigawa , Naoki Sakashita , Kenji Harada , Jitsuto Shikata , Masanori Ikeda
IPC: B22D11/00 , B22D11/12 , B22D11/126 , B22D19/16
CPC classification number: B32B3/00 , B22D11/007 , B23K20/04 , B23K35/22 , B23K35/40 , B23K2101/16 , B32B15/016 , C22C21/00 , C22F1/04 , Y10T428/12736 , Y10T428/12764 , Y10T428/12993
Abstract: Equipment for manufacturing skin material of a clad material includes a casting apparatus which melts and mixes a metal for the skin material different from the core material in their component compositions, and casts the skin material; an ingot-cutting apparatus which cuts an ingot for skin material which is cast by the casting apparatus; and a conveying apparatus which conveys the ingot for skin material among each apparatus. The ingot-cutting apparatus is a slicing apparatus which slices the ingot for skin material into a predetermined thickness.
Abstract translation: 用于制造包层材料的表皮材料的设备包括：熔融并混合其组分组成中与芯材不同的表皮材料的金属的铸造设备，并浇铸表皮材料; 切割装置，切割由铸造装置铸造的表皮材料的锭料; 以及在每个装置中输送用于表皮材料的锭的输送装置。 锭切割装置是将用于皮肤材料的锭切成预定厚度的切片装置。
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8.发明申请公开(公告)号：US20120018497A1
公开(公告)日：2012-01-26
申请号：US13239540
申请日：2011-09-22
Applicant: Masayuki Takada , Yasuhiro Nishioka , Tomohiro Nishimura , Kenji Tokuda , Toshiki Ueda , Makoto Morishita , Takashi Inaba , Akihiro Tsuruno , Yoshinori Kato , Fumihiro Koshigoe , Masaki Tanigawa , Naoki Sakashita , Kenji Harada , Jitsuto Shikata , Masanori Ikeda
Inventor： Masayuki Takada , Yasuhiro Nishioka , Tomohiro Nishimura , Kenji Tokuda , Toshiki Ueda , Makoto Morishita , Takashi Inaba , Akihiro Tsuruno , Yoshinori Kato , Fumihiro Koshigoe , Masaki Tanigawa , Naoki Sakashita , Kenji Harada , Jitsuto Shikata , Masanori Ikeda
CPC classification number: B32B3/00 , B22D11/007 , B23K20/04 , B23K35/22 , B23K35/40 , B23K2101/16 , B32B15/016 , C22C21/00 , C22F1/04 , Y10T428/12736 , Y10T428/12764 , Y10T428/12993
Abstract: A method for manufacturing a clad material composed of a core material and one or more skin materials which are superposed on either one or both faces of the core material, includes a clad material preparation process where an ingot for core material is manufactured by dissolving and casting a metal, and an ingot for skin material is manufactured by dissolving and casting a different metal for skin material, without hot rolling. The ingot for skin material is superposed as a skin material at a predetermined position of either one or both faces of the ingot for core material and the superposed material is hot-rolled to manufacture a clad material.
Abstract translation: 一种由核心材料和一个或多个重叠在芯材的一个或两个表面上的表皮材料构成的包层材料的制造方法包括包覆材料制备方法，其中通过溶解和铸造制造芯材料锭 通过在不进行热轧的情况下将表皮材料的不同金属溶解并铸造而制造用于表皮材料的金属和锭料。 将表皮材料锭作为表皮材料叠置在用于芯材的锭的一个或两个面的预定位置，并且叠加的材料被热轧以制造包覆材料。
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公开(公告)号：US20090130481A1
公开(公告)日：2009-05-21
申请号：US12095983
申请日：2006-12-07
Applicant: Masayuki Takada , Yasuhiro Nishioka , Tomohiro Nishimura , Kenji Tokuda , Toshiki Ueda , Makoto Morishita , Takashi Inaba , Akihiro Tsuruno , Yoshinori Kato , Fumihiro Koshigoe , Masaki Tanigawa , Naoki Sakashita , Kenji Harada , Jitsuto Shikata , Masanori Ikeda
Inventor： Masayuki Takada , Yasuhiro Nishioka , Tomohiro Nishimura , Kenji Tokuda , Toshiki Ueda , Makoto Morishita , Takashi Inaba , Akihiro Tsuruno , Yoshinori Kato , Fumihiro Koshigoe , Masaki Tanigawa , Naoki Sakashita , Kenji Harada , Jitsuto Shikata , Masanori Ikeda
CPC classification number: B32B3/00 , B22D11/007 , B23K20/04 , B23K35/22 , B23K35/40 , B23K2101/16 , B32B15/016 , C22C21/00 , C22F1/04 , Y10T428/12736 , Y10T428/12764 , Y10T428/12993
Abstract: The present invention provides a method for manufacturing a clad material and the equipment for manufacturing the clad material, in which the productivity is excellent, the surface state and the flatness of the clad material can be readily controlled and the deterioration in adhesion rarely occurs in the clad material. The method for manufacturing the clad material composed of a core material and one or more skin materials which are superposed on either one or both faces of the core material includes: a clad material preparation process where an ingot for core material, which is manufactured by dissolving and casting a metal for core material in a core material preparation process, and an ingot for skin material, which is manufactured by dissolving and casting a metal for skin material different from the core material in their component composition, in a skin material preparation process, are prepared, respectively; a superposition process where the ingot for skin material is superposed as a skin material at a predetermined position of either one or both faces of the ingot for core material to manufacture a superposed material; and a clad hot-rolling process where the superposed material is hot-rolled to manufacture a clad material.
Abstract translation: 本发明提供一种包覆材料的制造方法以及包覆材料的制造装置，其中生产率优异，容易控制包层材料的表面状态和平坦度，并且在 复合材料。 制造由芯材料构成的包层材料和叠层在芯材的一面或两面上的一种或多种表皮材料的包覆材料的制造方法包括：包覆材料制备方法，其中芯材锭通过溶解 并且在芯材制备方法中铸造用于芯材的金属，以及通过在表皮材料制备方法中将不同于芯材的表皮材料的金属溶解和铸造而制造的表皮材料锭， 分别准备好了 用于将表皮材料的锭作为表皮材料叠加在用于芯材的锭的一个或两个面的预定位置以制造重叠材料的叠加工艺; 以及包覆热轧方法，其中叠加材料被热轧以制造包覆材料。
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公开(公告)号：US20070246509A1
公开(公告)日：2007-10-25
申请号：US11379587
申请日：2006-04-21
Applicant: Fumihiro Koshigoe , Akihiro Tsuruno , Toshiki Ueda , Stephen F. Baumann
Inventor： Fumihiro Koshigoe , Akihiro Tsuruno , Toshiki Ueda , Stephen F. Baumann
CPC classification number: B32B15/016 , C22C21/02 , C22C21/10 , C22C21/14 , C22C21/16 , Y10S165/905 , Y10S428/933 , Y10T428/12764
Abstract: A multi-layer aluminum brazing sheet including a core layer, interliner, braze clad layer and a sacrificial layer, in which the post-braze strength of the brazing sheet is optimized by controlling the manganese (Mn), silicon (Si), copper (Cu) and magnesium (Mg) contents of the core layer and the Mn, Si and Cu content of the interliner and the Mn, Si and Zn content of the sacrificial layer and the specifics of the braze thermal cycle. The brazing sheet maintains corrosion resistance, while optimizing post-braze strength, by utilizing 0.5 wt. % to 1.2 wt. % Cu in the interliner. Further, the interliner and sacrificial layer of the brazing sheet contain low or no magnesium to maintain the brazing sheet's braze-ability.
Abstract translation: 一种包括芯层，衬层，钎焊覆层和牺牲层的多层铝钎焊片，其中钎焊片的后钎焊强度通过控制锰（Mn），硅（Si），铜（ Cu）和芯层的镁（Mg）含量以及衬里的Mn，Si和Cu含量以及牺牲层的Mn，Si和Zn含量以及钎焊热循环的细节。 钎焊板通过使用0.5重量％的硬度来保持耐腐蚀性，同时优化钎焊后的强度。 ％〜1.2重量％ 在内衬中的％Cu。 此外，钎焊片的中间层和牺牲层含有低或不含镁以保持钎焊片的钎焊性。
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