摘要:
Methods and devices provide for high velocity forming of medical device casings. The high velocity forming may be produced by creating a pressure wave within a liquid contained by an enclosure. A die and a workpiece adjacent to the die are in the path of the pressure wave within the enclosure and the pressure wave forces the workpiece to conform to the contours of the die. Objects may be adhered to the die to provide for customized contours. Trimming features may be included within the enclosure to trim excess material from a formed workpiece as an integral part of the forming process. Various other features may also be provided within the enclosure including a diffuser to disperse the pressure wave. The workpiece may be of various forms including flat sheet stock.
摘要:
An electromagnetic forming device for a sheet of material is provided. The electromagnetic forming device includes a fixing base, a magnetic concentration block, an electromagnetic actuator, and a die. The fixing base has a groove. The magnetic concentration block is disposed in the groove of the fixing base, and has an accommodating space therein, which is in communication with a surface of the magnetic concentration block via a slit. The electromagnetic actuator, used to generate a magnetic field, is disposed in the accommodating space of the magnetic concentration block, but does not contact the magnetic concentration block. The die and the magnetic concentration block are separated by a gap, and a sheet of material can be disposed in the gap. As the magnetic concentration block is a block, eddy currents in the magnetic concentration block are distributed uniformly, so the generated magnetic field is also distributed uniformly, thus exerting a uniform forming force on the sheet of material.
摘要:
A device for electromagnetic high energy pulse deformation of workpieces of an electrically conductive material has a deformation tool including a coil carrier and at least two partial coils arranged on the coil carrier, at least one surge current generator to which the partial coils are connected so that magnetic fields of the partial coils superpose to form a resulting magnetic field which acts on the workpiece, the partial coils being formed as spiral coils which are formed identically with respect to inductivity, electrical resistance, winding number and forming, and each of the partial coils extending on the coil carrier from an inner starting point in an identical form and with a corresponding identical distance to a neighboring one of the partial coils in a spiral-shaped manner outwardly; and a method of electromagnetic high energy pulse deformation is proposed as well.
摘要:
A system for removing dents from metal or other materials comprising (i) a device which includes at least one magnet having a handle detachably held to a portion of the magnet by magnetic attraction and a roller detachably held to a portion of the magnet opposite the handle by the magnetic forces of the magnet; and (ii) a method which includes the steps of attaching the magnet to the handle, placing the roller inside the tubing of a dented instrument, placing the portion of the magnet opposite the handle against the exterior of the instrument, catching or acquiring the roller with the magnet such that the magnet and the roller form a magnetic assembly, wherein the roller is on the interior of the instrument and the magnet is on the exterior of the instrument, and moving, sliding, or rocking the magnetic assembly across the dents until the dents are removed from the metal.
摘要:
A method of forming a structural member includes hydroforming the blank to form a hydroformed member and finishing the hydroformed member by positioning the wall of the hydroformed member between a die surface and an electromagnetic discharging element having a non-circular cross-section, and actuating the electromagnetic discharging element so that the metallic wall of the hydroformed member presses against the die surface.
摘要:
Abstract of DisclosureA system for removing dents from metal or other materials comprising (i) a device which includes at least one magnet having a handle detachably held to a portion of the magnet by magnetic attraction and a roller detachably held to a portion of the magnet opposite the handle by the magnetic forces of the magnet; and (ii) a method which includes the steps of attaching the magnet to the handle, placing the roller inside the tubing of a dented instrument, placing the portion of the magnet opposite the handle against the exterior of the instrument, catching or acquiring the roller with the magnet such that the magnet and the roller form a magnetic assembly, wherein the roller is on the interior of the instrument and the magnet is on the exterior of the instrument, and moving, sliding, or rocking the magnetic assembly across the dents until the dents are removed from the metal.
摘要:
A press (10) for operating a tooling unit in the performance of a manufacturing operation, such as crimping terminals onto a conductor. The press is adapted for attachment to the frame of a host machine (12), such as a lead maker, and for receiving a tooling unit, such as a terminal applicator (52). The press (10) includes a frame (13), a carriage (20) arranged for reciprocating motion with respect to the frame (13) and a ram (110) in sliding engagement with and carried by the carriage (20). A relatively low powered actuator (22) causes the ram (100) to move through a first incremental amount of movement during the first portion of the crimp cycle and a second, more powerful, actuator (80) causes the carriage (20) and ream (110) assembly to move through a second incremental amount of movement to complete the crimp cycle.
摘要:
The present invention is an apparatus for formimg a metal work piece into a target shape, the apparatus comprising: (a) a male mold portion having a mold side and a back side; (b) a female mold portion having a mold side and a back side; at least one of the mold side of male mold portion and the mold side of female mold portion comprising a removable portion and adapted to mate incompletely so as to deform a work piece disposed therebetween into a precursor shape, so as to leave at least one precursor area of the work piece to be finally formed; (c) the removable portion comprising at least one electromagnetic actuator, the removable portion disposed so as to be capable of further forming the at least one precursor area. The invention additionally may comprise: (d) a current power source adapted to produce a current pulse through the at least one electromagnetic actuator, so as to produce a magnetic field in the at least one precursor area so as to deform the at least one precursor area into a target shape.
摘要:
An electromagnetic peening apparatus includes a first electromagnetic coil having a first face configured to conform to a first surface of a workpiece, and a second electromagnetic coil having a second face configured to conform to a second surface of the workpiece. A carriage positions the first and second coils in abutting contact with the workpiece at respective first and second faces and surfaces. A power supply powers the coils to produce electromagnetic force therein to plastically deform the workpiece at the first and second surfaces to effect a compressive layer therein.
摘要:
An expandable, segmented coil is disclosed for use in electromagnetic can forming. The segmented coil comprises a central camshaft and a plurality of coil segments equally spaced about the central camshaft. Each of the plurality of coil segments comprises a coil core and a conductive tubing. The coil core including a central longitudinal bore and a profiled plate cooperating with the camshaft and movable between a collapsed position and an expanded position upon rotation of the camshaft. The tubing being routed through the central bore, wrapped around the coil core to form coil windings, and terminating in a conductor terminal for connection to a power supply for energization of the coil. The central camshaft includes an elongated shaft with a profiled cam plate on one end thereof. Each profiled plate of the coil core includes a cam follower cooperating with the profiled cam plate to cause movement of the coil segments between the collapsed position and the expanded position.