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公开(公告)号：US07071449B2
公开(公告)日：2006-07-04
申请号：US10866044
申请日：2004-06-14
Applicant: Harold Godwin , George Olaru , David Whiffen
Inventor： Harold Godwin , George Olaru , David Whiffen
CPC classification number: B29C45/2711 , B29C45/02 , B29C45/1603 , B29C45/2701 , B29C45/2737 , B29C2045/2722 , B29C2045/274 , B29C2045/2741 , B29C2045/2745 , B29C2045/2746 , B29K2067/00
Abstract: Film heater apparatus and method for heating a melt channel in a molding device includes structure and/or steps whereby a first dielectric layer is disposed on a surface of a substrate. An active heating element is disposed on the first dielectric layer, the active heating element being configured to generate heat to heat the melt channel. The active heating element has contact terminals arranged to support an electrical connection to the active heating element. A second dielectric layer is disposed over the active heating element, but not covering the contact terminals, thereby permitting coupling of the heater element to an electrical supply.
Abstract translation: 用于加热模制装置中的熔体通道的薄膜加热器装置和方法包括结构和/或步骤，由此第一介电层设置在基板的表面上。 活性加热元件设置在第一介电层上，活性加热元件被配置为产生热量以加热熔体通道。 主动加热元件具有布置成支撑与主动加热元件的电连接的接触端子。 第二电介质层设置在有源发热元件上方，但不覆盖接触端子，从而允许加热元件与电源的耦合。
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62.发明授权公开(公告)号：US06921257B2
公开(公告)日：2005-07-26
申请号：US10262982
申请日：2002-10-03
Applicant: George Olaru
Inventor： George Olaru
CPC classification number: B29C45/278 , B29C2045/2761
Abstract: A nozzle for an injection molding apparatus is provided. The injection molding apparatus has a mold component that defines a mold cavity and a gate into the mold cavity. The nozzle includes a nozzle body, a heater, a tip, a tip surrounding piece and a mold component contacting piece. The nozzle body defines a nozzle body melt passage therethrough, that is adapted to receive melt from a melt source. The heater is thermally connected to the nozzle body for heating melt in the nozzle body. The tip defines a tip melt passage therethrough, that is downstream from the nozzle body melt passage, and that is adapted to be upstream from the gate. The tip surrounding piece is removably connected with respect to said nozzle body. The mold component contacting piece is connected with respect to the nozzle body. The material of the mold component contacting piece has a thermal conductivity that is less than at least one of the thermal conductivity of the material of the tip and the thermal conductivity of the material of the tip surrounding piece.
Abstract translation: 提供了一种用于注射成型设备的喷嘴。 注射成型设备具有模具部件，该模具部件限定模腔和模腔中的浇口。 喷嘴包括喷嘴体，加热器，尖端，尖端周围件和模具部件接触件。 喷嘴主体限定了其中穿过的喷嘴体熔体通道，其适于从熔体源接收熔体。 加热器热连接到喷嘴体，用于加热喷嘴体中的熔体。 尖端限定穿过其中的尖端熔体通道，其在喷嘴体熔体通道的下游，并且适于在浇口的上游。 尖端周围件相对于所述喷嘴体可拆卸地连接。 模具部件接触件相对于喷嘴体连接。 模具部件接触件的材料的热导率小于尖端材料的导热性和尖端周围件的材料的导热率中的至少一种。
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63.发明申请公开(公告)号：US20050147713A1
公开(公告)日：2005-07-07
申请号：US10751507
申请日：2004-01-06
Applicant: Hans Hagelstein , Andreas Schrom , Denis Babin , Gino Colonico
Inventor： Hans Hagelstein , Andreas Schrom , Denis Babin , Gino Colonico
CPC classification number: B29C45/27 , B29C45/2737 , B29C45/278 , B29C2045/2717 , B29C2045/2762 , B29C2045/2798
Abstract: The present invention generally relates to an injection molding apparatus, comprising a manifold including a plurality of manifold channels and a plurality of nozzles. Each of the nozzles defines a nozzle channel in fluid communication with one of the manifold channels and including a plurality of nozzle bodies coupled in tandem by a removable and secure connection. The nozzle bodies include at least a upstream nozzle body and a downstream nozzle body. The upstream nozzle body has an upstream end adjacent said manifold channel, and the downstream nozzle body has a downstream end adjacent a mold plate. A removable nozzle tip is retained in a downstream end of each downstream nozzle body. The nozzles also include a plurality of heaters, wherein at least one heater is embedded into each nozzle body.
Abstract translation: 本发明总体上涉及一种注射成型设备，其包括具有多个歧管通道和多个喷嘴的歧管。 每个喷嘴限定与多个歧管通道中的一个流体连通的喷嘴通道，并且包括通过可移除和安全的连接串联连接的多个喷嘴体。 喷嘴体至少包括上游喷嘴体和下游喷嘴体。 上游喷嘴主体具有靠近所述歧管通道的上游端，并且下游喷嘴体具有与模板相邻的下游端。 可移除的喷嘴头保持在每个下游喷嘴体的下游端。 喷嘴还包括多个加热器，其中至少一个加热器嵌入每个喷嘴体。
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公开(公告)号：US06910877B2
公开(公告)日：2005-06-28
申请号：US10366284
申请日：2003-02-13
Applicant: Mihai Berceanu , Gary Fong
Inventor： Mihai Berceanu , Gary Fong
CPC classification number: B29C45/322 , B29C45/2758
Abstract: According to the present invention a coding plate is interspersed between first and second respective inlet and outlet cross over nozzle parts. The cooling plate engages ends of the cross over nozzles during mould filling and provides a melt transfer passage therebetween. Once the mould is filled, the cooling plate acts to dissipate heat from the melt transfer passage thereby promoting solidification of melt therein. Accordingly melt solidification in the sprue is assured with more certainty than prior art designs enabling relatively fax mould cycling with minimal risk of drool.
Abstract translation: 根据本发明，编码板散布在第一和第二相应的入口和出口之间交叉喷嘴部分。 冷却板在模具填充期间接合十字交叉喷嘴的端部并且在它们之间提供熔体传送通道。 一旦模具被填充，冷却板用于从熔体传送通道散发热量，从而促进熔体内的固化。 因此，比现有技术设计更确定地确保浇道中的熔融固化，使得能够以最小的流涎风险进行相对传真模具循环。
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公开(公告)号：US20050100628A1
公开(公告)日：2005-05-12
申请号：US11018504
申请日：2004-12-21
Applicant: Jincheng Chen , Brian Lefebure
Inventor： Jincheng Chen , Brian Lefebure
CPC classification number: B29C45/2738
Abstract: Auxiliary end heating devices on an elongated, heated hot melt distribution manifold body assist in maintaining uniform temperatures throughout all portions and passageways of the manifold body. The heating devices preferably take the form of thick film electrical resistive heaters of plate-like construction. The end heaters are on their own control circuit separate and apart from the circuit for other heaters for remaining portions of the manifold body. Special isolating slots are formed in lower corners of the manifold body between supporting standoffs and overhead melt passageways in the manifold body.
Abstract translation: 细长加热的热熔体分配歧管主体上的辅助端部加热装置有助于在歧管主体的所有部分和通道上保持均匀的温度。 加热装置优选采用板状结构的厚膜电阻加热器的形式。 端部加热器在它们自己的控制电路上分开并且与用于其它加热器的电路分开，用于歧管体的剩余部分。 特殊的隔离槽形成在歧管主体的下方拐角处，在歧管主体中的支撑间隔和顶部熔体通道之间。
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Patent Agency Ranking
公开(公告)号：US6015281A
公开(公告)日：2000-01-18
申请号：US102117
申请日：1998-06-22
Applicant: Motonori Chikazawa , Kohichi Kakinaka , Shozo Honda
Inventor： Motonori Chikazawa , Kohichi Kakinaka , Shozo Honda
CPC classification number: B29C45/232
Abstract: In an injection molding machine, a fixed platen 2 is provided with an air cylinder 11 through a bracket 13 and a nozzle touch plate 10 is coupled to an end of a piston rod 12 of the air cylinder 11. The piston rod 12 is extendably and contractedly driven so that the nozzle touch plate 10 is moved forward and backward between a closed position where the tip opening 9a of the nozzle 9 can be closed and a retreated position where the opening 9a can be opened. On the nozzle touch plate 10, a spherical recess portion slightly larger in radius than the tip sphere of the nozzle 9 is formed as an abutment portion 10a, and a heater 14 for adjusting the temperature is disposed in the nozzle touch plate 10. Alternatively, a passage may be formed in the nozzle touch plate 10 so that a medium of an optimum temperature can be circulated and supplied.
Abstract translation: 在注射成型机中，固定台板2通过支架13设置有气缸11，喷嘴接触板10联接到气缸11的活塞杆12的端部。活塞杆12可延伸和 使得喷嘴接触板10在喷嘴9的顶端开口9a能够关闭的关闭位置和开口9a可以打开的退回位置之间向前和向后移动。 在喷嘴接触板10上形成有比喷嘴9的尖端球稍微大一点的球形凹部，作为抵接部10a，在喷嘴接触板10上配置有用于调节温度的加热器14.或者， 可以在喷嘴接触板10中形成通道，使得可以循环和供应最佳温度的介质。
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公开(公告)号：US5853631A
公开(公告)日：1998-12-29
申请号：US986347
申请日：1997-12-08
Applicant: Thomas P. Linehan
Inventor： Thomas P. Linehan
CPC classification number: B29C45/78 , B29C2045/274 , B29C2945/7604 , B29C2945/76254 , B29C2945/76525 , B29C2945/76816 , B29C2945/76943 , B29C45/2738
Abstract: A method for mold heater startup and sequencing detects the heater zones associated with greater mass and allows them to heat up before zones of lesser mass, thereby reducing wear of the associated mechanical components and minimizing degradation of plastic material. The zones of smaller mass are kept at minimal temperatures until the zones with greater mass reach a set point. The system is capable of detecting multiple levels of thermal load and provides appropriate sequential startup of the identified thermal loads. The operator may also manually program the system to override certain automated sequences in order to ensure an optimal startup sequence. The sequencing of power application to large heaters also minimizes the peak current draw of the system.
Abstract translation: 模具加热器启动和排序的方法检测与更大质量相关联的加热器区域，并允许它们在较小质量的区域之前加热，从而减少相关机械部件的磨损并最小化塑料材料的退化。 较小质量的区域保持在最低温度，直到质量较大的区域达到设定点。 该系统能够检测多个热负荷水平，并提供所识别的热负荷的适当顺序启动。 操作员还可以手动编程系统来覆盖某些自动序列，以确保最佳启动顺序。 大功率应用到大型加热器的排序也使系统的峰值电流消耗最小化。
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公开(公告)号：US5851565A
公开(公告)日：1998-12-22
申请号：US797732
申请日：1997-02-11
Applicant: Jerry L. Garver , Gerald D. Hudack
Inventor： Jerry L. Garver , Gerald D. Hudack
CPC classification number: B29C45/2737 , B29C45/27
Abstract: A nozzle assembly for use with injection molding apparatus includes an outer sleeve having a relatively large bore extending from an open rearward end forwardly to a substantially closed forward end, and having an injection orifice therein. An inner nozzle tip is located within the sleeve, and has a radial flange and an internal extending from a rearward open end to a forward tip having a plurality of flow orifices upstream of the injection orifice. A manifold insert is located within the outer sleeve and includes a through bore in axial alignment with the bore of the nozzle tip. The manifold insert has a forward end which receives the nozzle tip and which abuts the radial flange. A coil heater is located radially between the manifold and the outer sleeve, a forward end of the coil heater seated on the radial flange. The manifold insert, nozzle tip and coil heater form a subassembly which is easily removed and reinserted vis-a-vis the outer sleeve.
Abstract translation: 用于注射成型设备的喷嘴组件包括具有相对较大的孔的外套筒，其从敞开的后端向前延伸到基本上封闭的前端，并且在其中具有注射孔。 内部喷嘴尖端位于套筒内，并且具有径向凸缘和从后部开口端延伸到具有在喷射孔上游的多个流动孔的前部尖端的内部。 歧管插入件位于外套筒内并且包括与喷嘴尖端的孔轴向对准的通孔。 歧管插入件具有接收喷嘴尖端并且邻接径向凸缘的前端。 线圈加热器径向位于歧管和外套筒之间，线圈加热器的前端位于径向凸缘上。 歧管插入件，喷嘴头和线圈加热器形成了相对于外套筒容易地移除和重新插入的子组件。
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公开(公告)号：US5846466A
公开(公告)日：1998-12-08
申请号：US668564
申请日：1996-06-19
Applicant: Tomokazu Abe , Satoshi Matsumoto , Toshifumi Shimazaki
Inventor： Tomokazu Abe , Satoshi Matsumoto , Toshifumi Shimazaki
CPC classification number: B29C45/28 , B29C45/14836 , B29C45/2806 , B29C45/561 , B29C2045/2882
Abstract: A die for injection molding for charging molten resin onto a surface material set on the cavity surface is disclosed. The die comprises direction changing means for changing the direction of flow of the molten resin charged through the gate to directions along the surface of the surface material. The direction changing means may be a substantially conical direction changing member for changing the direction of flow of the molten resin. Since the direction changing means can change the direction of flow of the molten resin charged into the die, which is completely closed or slightly open, to directions along the surface of the surface material, the molten resin does not strike the surface material. Thus, damage to the surface material in the neighborhood of the gate can be prevented, and the surface material can be protected against the collision with molten resin which is at a high temperature and under a high pressure.
Abstract translation: 公开了一种用于将熔融树脂填充到设置在空腔表面上的表面材料上的用于注射成型的模具。 模具包括方向改变装置，用于改变通过浇口填充的熔融树脂的流动方向沿着表面材料表面的方向。 方向改变装置可以是用于改变熔融树脂的流动方向的大致圆锥形的方向改变件。 由于方向改变装置可以将填充到完全关闭或稍微打开的模具中的熔融树脂的流动方向改变为沿着表面材料的表面的方向，所以熔融树脂不会撞击表面材料。 因此，能够防止在栅极附近对表面材料的损伤，可以防止表面材料与高温高压的熔融树脂的碰撞。
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公开(公告)号：US5551857A
公开(公告)日：1996-09-03
申请号：US332810
申请日：1994-11-02
Applicant: Osamu Fujioka , Tokuhisa Miyauchi , Noriaki Neko
Inventor： Osamu Fujioka , Tokuhisa Miyauchi , Noriaki Neko
CPC classification number: B29C45/78
Abstract: A cylinder temperature controller for an injection molding machine in which an injection molding operation is performed while keeping the injection cylinder at a stable preset temperature regardless of disturbances such as the change of mold temperature or ambient temperature and the temperature rise caused by the shear compression of resin. A temperature regulator for carrying out PID feedback control of the injection cylinder temperature is provided with a PID adjusting means unit for automatic tuning. The actual temperature T of each portion of the injection cylinder is detected by a thermocouple. When the actual temperature T deviates from a predetermined temperature range defined by an upper limit [A+B] and lower limit [A-B] which are set on the basis of the preset target temperature A, an automatic tuning command is outputted to the temperature regulator. Upon receipt of this command, the PID adjusting unit sets the PID parameters again at a value suitable to the disturbance. By keeping the PID parameters to be suitable to the disturbance, the actual temperature T of each portion of the cylinder agrees with the preset target temperature A regardless of the change of the disturbance.
Abstract translation: 一种用于注射成型机的气缸温度控制器，其中在将注射气缸保持在稳定的预设温度的同时进行注射成型操作，而不管诸如模具温度或环境温度的变化以及由剪切压缩引起的温度升高 树脂。 用于进行注射缸温度的PID反馈控制的温度调节器具有用于自动调谐的PID调节装置单元。 注射缸的每个部分的实际温度T由热电偶检测。 当实际温度T偏离由基于预设目标温度A设定的上限[A + B]和下限[AB]限定的预定温度范围时，自动调谐命令被输出到温度调节器 。 PID调节单元接收到该指令后，再次以适合干扰的值设定PID参数。 通过保持PID参数适合于扰动，气缸的各部分的实际温度T与预设的目标温度A一致，而与干扰的变化无关。
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