SYSTEM AND METHOD FOR INSPECTING COMPONENTS FABRICATED USING A POWDER METALLURGY PROCESS

    公开(公告)号:US20240027420A1

    公开(公告)日:2024-01-25

    申请号:US17813658

    申请日:2022-07-20

    Inventor: Joseph A. Pecina

    CPC classification number: G01N33/2045 B22F3/24 B22F3/225 G01N3/60 B22F2003/248

    Abstract: A nondestructive inspection method includes steps of: (1) forming a first inspection standard using a metal injection molding process; (2) forming a second inspection standard using the metal injection molding process; and (3) creating a reference library that includes the first and the second inspection standards. The first inspection standard includes a first crack, induced by at least one of a thermal shock and a thermal stress. The second inspection standard includes a second crack, induced by at least one of the thermal shock and the thermal stress. At least one of the thermal shock and the thermal stress introduced during a sintering operation for the first inspection standard is different than at least one of the thermal shock and the thermal stress introduced during the sintering operation for the second inspection standard. The first crack and the second crack are different.

    Magnetic sensor and inspection device

    公开(公告)号:US11747303B2

    公开(公告)日:2023-09-05

    申请号:US17395183

    申请日:2021-08-05

    CPC classification number: G01N27/9006 G01N33/2045

    Abstract: According to one embodiment of the invention, a magnetic sensor includes a first sensor part. The first sensor part includes a first magnetic member, a first counter magnetic member, and a first magnetic element. A direction from the first magnetic member to the first counter magnetic member is along a first direction. The first magnetic element includes one or a plurality of first extending portions. A first portion of the first extending portion overlaps the first magnetic member in a second direction crossing the first direction. A first counter portion of the first extending portion overlaps the first counter magnetic member in the second direction. A first direction length along the first direction of the first extending portion is longer than a third direction length along a third direction of the first extending portion. The third direction crosses a plane including the first direction and the second direction.

    QUANTITATIVE EVALUATION METHOD FOR SENSITIVITY OF WELDING TRANSVERSE COLD CRACKS IN TYPICAL JOINT OF JACKET

    公开(公告)号:US20230228728A1

    公开(公告)日:2023-07-20

    申请号:US17954682

    申请日:2022-09-28

    Abstract: The present invention discloses a quantitative evaluation method for sensitivity of welding transverse cold cracks in a typical joint of a jacket, including following steps: S1, performing macroscopic analysis, metallographic analysis, fracture analysis and hardness analysis on cracks of a failed component to obtain main causes of cold crack failure; and S2, designing and processing a dedicated sample, and performing rigid restraint crack tests on the dedicated sample at different preheating temperatures to obtain a cracking/non-cracking critical restraint stress σ1cr of the sample. According to the method, a rigid restraint crack test is applied to evaluation of sensitivity of welding transverse cracks, so that external restraint conditions borne by a welding joint can be accurately simulated, a stress state of the welding joint in an actual working condition can be truly reflected, the overall evaluation precision is greatly improved, and a foundation is laid for accurately evaluating sensitivity of welding cold cracks in a tube joint. Furthermore, a welding technology (base material, welding material, welding process and restraint level) is designed to restrain cold cracks from cracking, and the method has important theoretical significance and engineering value.

    DOWNHOLE WELL PIPE INSPECTION USING OPTIMIZED INSPECTION TOOLS

    公开(公告)号:US20230168226A1

    公开(公告)日:2023-06-01

    申请号:US17539272

    申请日:2021-12-01

    CPC classification number: G01N27/9093 G01N33/2045 G06F30/18 G06F2113/14

    Abstract: Electromagnetic logging tools are optimized using synthetic logs for the purpose of pre-job planning and accuracy/resolution estimation. One, two and three-dimensional forward modeling are used to generate accurate inspection tool responses. A radial one-dimensional (R1D) electromagnetic forward model is also used to compute an approximate log. By constructing non-linear mapping functions between the R1D model-based log and the 2D model-based log, and mapping the R1D synthetic log using the non-linear mapping functions, a quasi 2D log is computed. The quasi 2D log is processed using model-based inversion, thereby providing estimates of pipe parameters. By analyzing the estimates of pipe parameters, tool performance metrics are obtained and analyze to determine the performance of the tool. The tool parameters are adjusted in order to optimize the performance metrics.

    Method for evaluating corroded part

    公开(公告)号:US11644445B2

    公开(公告)日:2023-05-09

    申请号:US17189958

    申请日:2021-03-02

    Applicant: Kunihiko Niimi

    Inventor: Kunihiko Niimi

    Abstract: To provide a method for evaluating a corroded part, the method making it possible to specify only a waveform reflected by a corroded part and to evaluate the waveform. When a transmission unit (2) is moved on the surface of a metal pipe (60) and the distance between a corroded part (5) and the transmission unit (2) is changed, only a waveform portion A of ultrasonic waves reflected by the corroded part (5) moves toward the left or right along an X axis, and only the intensity of a noise waveform portion B included in a received wave changes upward or downward along a Y axis, which makes it possible to separate the waveform portion A and the noise waveform portion B of a longitudinal-wave surface wave reflected by the corroded part (5) and evaluate the waveform portion A in detail.

    STRUCTURE INSPECTION METHOD AND STRUCTURE INSPECTION SYSTEM

    公开(公告)号:US20230111766A1

    公开(公告)日:2023-04-13

    申请号:US18050911

    申请日:2022-10-28

    Abstract: Provided are a structure inspection method and a structure inspection system capable of easily detecting an abnormal location and inspecting an internal state of the abnormal location in detail. The structure inspection method includes: a step of capturing a thermal image of a surface of a structure with an infrared camera; a step of detecting a first region estimated to have an internal abnormality, on the basis of the thermal image; and a step of measuring an internal state of the first region in a case where the first region is detected. In the step of measuring the internal state of the first region, the internal state of the first region is measured by capturing an image that visualizes the internal state of the first region using an electromagnetic wave or an ultrasonic wave.

    Method Of Monitoring The Quality Of A Weld Bead, Related Welding Station And Computer-Program Product

    公开(公告)号:US20230040619A1

    公开(公告)日:2023-02-09

    申请号:US17795126

    申请日:2020-01-27

    Applicant: Comau S.p.A.

    Abstract: A method for analysing the quality of a weld bead in a welding zone using a thermal camera. A thermal image (IMG) of a given area is divided into a plurality of sub-areas each having a respective temperature (Ti). During a learning step, the temperature evolution (Ti(t)) of each sub-area is monitored for different welding conditions. During a training step, the temperature evolutions (Ti(t)) are processed for training a classifier (304). For this purpose, a respective cooling curve is extracted (302) from each temperature evolution (Ti(t)), and parameters (F) are determined that identify the shape of each cooling curve. The parameters (F) are used as input features for the classifier (304). In normal operation the temperature evolution (Ti(t)) of each sub-area (Ai) is monitored and the classifier (304) estimates weld quality (S).

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