Abstract:
The invention concerns a method for melting a composition of raw materials including introducing the composition in an oven to form a layer (2) at the surface of the molten pool (4). An oxycombustion burner (10) is arranged above the pool and directed towards the composition layer (2) to produce a melting front (3). Parameters of the burner are adjusted to produce a large covering flame (12) causing an essentially radiation-based thermal transfer. Additionally, a plane containing a longitudinal section of the flame (Z-Z) and a horizontal direction perpendicular to the axis of the oven (X-X) intersects the melting front (3) at a height (h) included ranging between one third and half of the thickness of the composition (e). Such a method provides for a stable operation of the oven and is particularly adapted to a large-capacity oven.
Abstract:
A glass melting furnace has a gas inlet positioned proximate to a charging section oxy-fuel combustion region to introduce gas into the region and to at least partially displace gas having a partial pressure of alkali vapor from the region, and optionally a gas outlet is adapted to provide an exit for a volume of furnace atmosphere. A method for reducing alkali vapor corrosion of glass furnace refractory structures includes providing a gas inlet proximate to the oxy-fuel combustion region; introducing a volume of gas from the inlet into the region, displacing a volume of gas having a partial pressure of alkali vapor from the region; and, optionally providing a gas outlet adapted to provide an exit for a volume of furnace atmosphere.
Abstract:
A fuel-fired heating appliance has multiple premix type fuel burners horizontally disposed in a row in its combustion chamber and operable in a staged manner. The burners are upwardly spaced apart from a rigid fiberboard insulation panel structure extending along the bottom interior side of the combustion chamber. Sandwiched between and contacting the bottom sides of the burners and the top side of the fiberboard panel is a blanket of resilient ceramic fiber insulation material which functions to (1) prevent uncombusted fuel from firing burners from being circulated under non-firing burners, (2) increase the operating temperatures of bottom sides of the burners during firing thereof to lessen thermal stresses in the firing burners, (3) resiliently permit differential thermal expansion of the burners, and (4) reduce harmonic resonance of the burners, and associated operational noise of the appliance, during firing of the burners.
Abstract:
In an industrial glass furnace, which optionally contains recuperators, regenerators, electric boost or other devices for providing heat to glass batch material, at least one staged combustion oxy-fuel burner is mounted in the roof of the furnace to provide heat to melt the glass batch material by providing a flow of fuel to the oxy-fuel burner; providing a flow of gaseous oxidant in association with said the oxy-fuel burner; injecting the fuel and the oxidant into the furnace; and, combusting the fuel such that at least a portion of combustion is effected in the vicinity of said glass forming material to enhance convective and radiative transfer of heat to said glass forming material without substantially disturbing the glass forming material. In one embodiment, the oxy-fuel burner is adapted for injecting liquid fuels. In another embodiment, the oxy-fuel burner is adapted for fuel staged combustion and contains at least one outer oxidant injector and two inner fuel injectors, the innermost fuel injector being adapted for high velocity fuel injection and the other fuel injector, disposed between the innermost fuel injector and the outer oxidant injector, being adapted for lower velocity fuel injection.
Abstract:
In an industrial glass furnace which contains recuperators, regenerators, electric boost or other devices for providing heat to glass batch material an oxy-fuel burner mounted in the roof of the furnace provides additional heat to melt the batch material. A method of mounting and using such a roof-mounted oxy-fuel burner including the operating parameters to maximize heat transfer while minimizing the disturbance of the batch material is disclosed.
Abstract:
A firing system for a thermal cracking furnace is provided. The firing system includes a plurality of air inlets for introducing air into the furnace interior, the air inlets being generally arrayed along a lengthwise row on the floor of the furnace at a predetermined proximity to one of the sidewalls, and a plurality of start up fuel ports disposed intermediate the row of air inlets and the radiant coils of the furnace. The firing system also includes a plurality of normal operation fuel ports disposed intermediate the row of start up ports and the radiant coils and an assembly for selectively controlling the overall supply of fuel to the start up fuel ports and the normal fuel operation ports to effect supply of fuel solely to the start up fuel ports during a start up mode of operation of the firing system and supply of fuel solely to the normal operation fuel ports during a normal mode of operation.
Abstract:
A natural draft combustion system having a housing enclosing at least a portion of a material heating container and at least one combustion space in heat exchange relation with the material heating container and extending from a heat inlet side of the housing to a heat outlet side of the housing. A downward angled burner having a burner outlet in fluid communication with a heat inlet to the at least one combustion space is disposed on the heat inlet side. A natural draft combustion products exhaust conduit in fluid communication with the at least one combustion space is disposed proximate the heat outlet of the housing. As a result, a flame produced by the burner is introduced into the combustion space with a downward velocity component, which, in turn, results in improved efficiency over comparable conventional systems.
Abstract:
A combustion burner comprises: an air supply passage for supplying an air to a heating furnace; a primary fuel nozzle for supplying a primary fuel to the air supply passage; secondary fuel nozzles arranged around the air supply port of the air supply passage; and the secondary fuel nozzles being arranged so that a distance L (mm) from an outer periphery of the air supply port to the outer periphery of the secondary fuel supply port is larger than the diameter Da (mm) of the air supply port. A combustion method comprises: injecting fuel substantially from the primary fuel nozzle when an infurnace temperature of the heating furnace is lower than a fuel ignition temperature; and injecting fuel substantially from the secondary fuel nozzle when an infurnace temperature of the heating furnace is higher than a fuel ignition temperature.
Abstract:
A fuel-fired water heater has a combustion chamber disposed beneath the storage tank portion of the water heater. The bottom side wall of the combustion chamber is defined by an annular perforated wall structure with a perforated mounting plate structure being removably secured to the underside of the wall structure over the central opening therein. A burner and associated pilot/thermocouple assembly are secured to the upper side of the mounting plate and project upwardly into the combustion chamber, with the piping and wiring of the burner and pilot/thermocouple assembly extending externally beneath the combustion chamber, outwardly through a side wall access passage, and then turning upwardly along the outside of the water heater for connection to a thermostatic fuel valve. To remove the bottom plate-mounted burner and pilot/thermocouple assembly the fuel supply piping must first be decoupled from the thermostatic valve, thereby assuring that the access plate cannot be removed while the burner is firing. The combustion chamber is essentially sealed to prevent combustion air inflow thereto except through the perforations in its bottom side wall structure. These perforations are configured and sized to permit upward combustion air inflow therethrough into the combustion chamber with a minimal pressure drop, while also acting as flame arrestors to hinder downward flame flow therethrough potentially caused by upward inflow of flammable vapors and subsequent ignition thereof within the interior of the combustion chamber.
Abstract:
The invention relates to an apparatus for heating fluids which includes a combustion chamber (20) in which the head (21c) of the burner with the burner openings (39) for the flames is juxtaposed with a wall (21a, 21b) of the chamber itself separating this latter from the lower portion of the apparatus; in the event of flammable substances being present in the environment surrounding the apparatus, these can enter the combustion chamber only through the openings (39) and the similar slots (50) formed in the wall (21a, 21b). This enables the ignition element (25) to ignite these substances as soon as they enter the chamber (20), thus preventing the formation of unwanted explosive or flammable mixtures in the chamber (20) and thereby contributing to the safety of the apparatus.