Abstract:
A 3D-configured production structure of rubber products based on an intelligent manufacturing unit and a production method thereof. The structure includes a stereoscopic production warehouse used to store a mobile intelligent manufacturing unit and an ex-warehouse delivery system used to deliver the mobile intelligent manufacturing unit. The mobile intelligent manufacturing unit includes a unit functional assembly, a molding vulcanization apparatus, a blank feeder, a material-delivering apparatus, a product-collecting apparatus and a reclaimer. The molding vulcanization apparatus includes a upper heat plate, a upper mold, a lower mold, a lower heat plate and a support post. The upper mold and the lower mold are arranged on the inner sides of the upper heat plate and the lower heat plate, respectively. The upper heat plate is fixed on one end of the support post, and the lower heat plate is arranged through the support post.
Abstract:
A mold clamping device includes a base, a stationary platen fixed to the base and supporting a stationary mold, a movable platen movable on the base and supporting a movable mold, and a mold clamping mechanism for clamping the movable mold against the stationary mold. Tie bars extend from the stationary platen completely through both the movable platen and the mold clamping mechanism. A shaft supporting plate is fixed to the ends of the tie bars and terminates at its lower end portion in two spaced-apart shoes that have flat bottom surfaces in direct sliding contact with the base. The flat bottom surface of each shoe has a larger area than the cross-sectional area of the shaft supporting plate situated vertically above the shoe.
Abstract:
Provided is a mold clamping device that can simplify the component count or structure by including a mold thickness adjustment mechanism that reduces the load on a power source, is easily maintained, and has high design flexibility. Also provided is a mold clamping device that can set a long distance (daylight) between molds without having to upsize the entire mold clamping device and can simplify the component count or structure. A mold clamping device for split molds includes a first platen, a second platen, a pressure receiving platen, and a mold thickness adjustment mechanism disposed on the pressure receiving platen. At least one of the first platen and the second platen is able to move back and forth so as to approach or depart from the other. The pressure receiving platen is located on a side remote from the first platen, of the second platen. The mold thickness adjustment mechanism includes a rod-shaped rotation member, a power source configured to rotate the rotation member around a rotation axis of the rotation member, the rotation axis being parallel to a longitudinal direction of the rotation member, and a pair of converters configured to convert rotation direction of the rotation member into a movement direction of the second platen. A mold clamping device for split molds includes polygonal first and second platens, a pressure receiving platen, and a toggle mechanism. At least one of the first platen and the second platen is able to move back and forth so as to approach or depart from the other. The pressure receiving platen is located on a side remote from the first platen, of the second platen. The toggle mechanism is disposed between the second platen and the pressure receiving platen and on a diagonal line of the second platen and configured to cause the first and second platens to approach or depart from each other.
Abstract:
When the deceleration start point is reached, the meter-in side of the hydraulic driving actuator is subjected to a flow rate control to thereby start the deceleration control processing. The position to which the movable unit is moved is detected to use a speed instruction corresponding to the movement position to subject the hydraulic driving actuator to a meter-in control. The position to which the movable unit is moved is detected to calculate the moving speed of the movable unit. Based on the speed instruction, the moving speed is subjected to the feedback control using the meter-out control to the hydraulic driving actuator.
Abstract:
A mold-clamping device includes a fixed mold plate including a fixed mold; a movable mold plate including a movable mold; a hydraulic cylinder allowing the movable mold plate to approach or be separated from the fixed mold plate; a hydraulic pressure supply source supplying a hydraulic fluid to the hydraulic cylinder; and a control unit performing driving control on the hydraulic pressure supply source. The control unit includes a flow rate decrease control unit for deceleration for decreasing a flow rate of the hydraulic fluid according to a deceleration gradient set in advance when a movement of the movable mold plate is decelerated according to the deceleration gradient, and a flow rate increase control unit for controlling the flow rate of the hydraulic fluid to increase when the flow rate of the hydraulic fluid is decreased according to the deceleration gradient by the flow rate decrease control unit.
Abstract:
A hydraulic tire vulcanizing machine includes a frame, a cross beam mechanism, a plurality of groups of pulling rods and a mold locking mechanism, and hydraulic oil cylinders. Each pulling rod includes an upper pulling rod unit and a disconnectable lower pulling rod unit. The upper pulling rod unit is fixedly connected to the upper cross beam, and the lower pulling rod unit is equipped through the lower cross beam and the corresponding hydraulic oil cylinder with the mold locking mechanisms being connected to the lower pulling rod units. Each mold locking mechanism includes a driving device, a swing link, a plurality of connectors and at least one ball pin boss in mutual connection. Detection devices are provided for upper and lower pulling rod units connecting position with each of the detection devices include an impactor and a limit switch. The impactor is arranged on the upper pulling rod unit.
Abstract:
An injection valve includes an injection channel (17) that opens outwards via an outlet (18) and has a specific inlet for the arrival of the molding material (19A) remote from the outlet (18), in addition to a slider unit (20) that is moveably mounted in the injection channel (17) and controls the outlet thereof (18). The injection channel (17) has a specific outlet (19B) for discharging the molding material. The invention can be used to mold an optical lens made from a polymerizable synthetic material.
Abstract:
To provide a mold clamping apparatus able to suppress spout of a molding material from between mating faces of dies and to extend the lifetime of the dies. A mold clamping apparatus has a control apparatus deciding a distribution of a load divided by a plurality of tie bars based on information concerning to the die and controlling pressure of driving oil of a cylinder chamber of each cylinder for mold clamping independently to become a load having a determined distribution.
Abstract:
To provide a mold clamping apparatus that a new actuator is not necessary for a mold thickness adjustment and that the mold thickness adjustment can be performed at low cost. A mold clamping apparatus has a tie bar having a piston and a coupled groove, a cylinder for mold clamping that has the piston of the tie bar built in and that pressured driving liquid for generating mold clamping force is supplied, a half nut coupled with the tie bar releasably by meshing with the coupled groove, a position sensor detecting a position of a moving direction of the tie bar, a direction change valve changing a supply of the driving liquid between a first cylinder chamber and a second cylinder chamber, and a control apparatus positioning a position of the tie bar at a position that the half nut and the coupled groove are able to be meshed by controlling the direction change valve in response to the position of the tie bar detected by the position sensor.
Abstract:
Stationary and movable platens are provided having mold halves affixed thereto. The movable platen is reciprocatingly moved between a mold open and a mold closed position, and a clamping force is applied to the movable platen in the mold closed position, and a mold break force is applied to the movable platen in the mold closed position. At least one column is provided having a first end affixed to the movable platen, and a threaded rod engages a threaded member which is operatively connected to the column.