摘要:
The invention relates to a sensor (1) which is used to record measuring values in a melt (5). Said sensor can be inserted into a bore (2) of the wall (3) surrounding a cavity (4) which receives the melt (5), and is further developed so that it can be withdrawn from the wall (3) when the melt has substantially solidified without much effort and without damaging the sensor (1). The sensor is associated with at least one heating device (9).
摘要:
A monitoring device for an injection molding machine whereby the state of resin sheared by a rotating screw can be easily monitored. During the period from the start to end of metering process, the rate of heat generated by a heater for heating an injection cylinder is obtained by multiplying an on/off ratio B of the heater by a coefficient K and stored in a memory location THmem(n). Also, a time elapsed from the start of the metering is obtained by adding up a processing period T and stored in a memory location Tim(n). The heat generation rates of the heater stored in memory and corresponding to the respective elapsed times are displayed in graph form. The temperature of the injection cylinder represents heat generated by the heater plus heat generated due to resin shearing. Since the heat generation rate of the heater is detected, the rate of heat generated due to resin shearing can be grasped relatively from the detected heat generation rate, making it possible to monitor the state of the resin sheared by the rotating screw. The resin shearing state can be monitored by simple processing of detecting and displaying the heat generation rate of the heater.
摘要:
In an injection molding machine configured to extrude a melted resin under temperature control and inject the resin into metal molds to provide a molded product, there are provided an HMI section having a built-in general-purpose operating system and configured to control a display section equipped with a touch panel, control modules, such as a main control section, a sequence processing section and a servo command section, having a dedicated microprocessor for each control element of the injection molding machine, and a driver section having servo amplifiers, hydraulic drivers, and so on, configured to be controlled by the control modules and to drive-control an actuator of the injection molding machine, in which, by variously combining together the control modules, it is possible to provide various kinds of injection molding machines, that is, an electric operation type, a hydraulic type and a hybrid type of these combination.
摘要:
A control device of an injection molding machine which injects a molten resin from an injection nozzle is provided with a display section in which a touch panel is disposed, and a human-machine interface section equipped with a general-purpose operating system, and the human-machine interface section is provided with at least a storage section to store set values which are various molding conditions for each mold article and a control section which controls the display of the display section. The interface section displays, on the display section, a main screen to change settings for the molding conditions stored in the storage section and a subscreen to display indications such as monitors, and also constantly displays a change switch for a change of the screen in a fixed region of the display section.
摘要:
In an injection molding machine configured to extrude a melted resin under temperature control and inject the resin into metal molds to provide a molded product, there are provided an HMI section having a built-in general-purpose operating system and configured to control a display section equipped with a touch panel, control modules, such as a main control section, a sequence processing section and a servo command section, having a dedicated microprocessor for each control element of the injection molding machine, and a driver section having servo amplifiers, hydraulic drivers, and so on, configured to be controlled by the control modules and to drive-control an actuator of the injection molding machine, in which, by variously combining together the control modules, it is possible to provide various kinds of injection-molding machines, that is, an electric operation type, a hydraulic type and a hybrid type of these combination.
摘要:
A method for evaluating rubber is provided which can evaluate the degree of crosslinking of a crosslinked rubber product within a short period of time without performing any specific treatment. In the above method, the amount of energy shift of the peak (such as the peak of C12p3/2 of chlorinated butyl rubber) of a constituent element of the rubber is measured by photoelectron spectroscopy, and the degree of crosslinking of the rubber is evaluated from the amount of energy shift. In addition, a method for manufacturing a rubber product is also provided which includes the steps of measuring the amount of energy shift of the peak of a constituent element of the rubber product by a photoelectron spectrometer which is installed in a manufacturing line and then feeding back measurement result to adjust heat molding conditions so as to obtain a desired degree of crosslinking.
摘要:
According to a method for molding wheel caps, a base member of a thermoplastic resin is molded using a first cavity mold. Then, a film is formed on the base member by injecting a thermosetting coating material into a film forming cavity defined between a surface of the base member and a second cavity mold, such that the film forming cavity is filled with the coating material. The temperature of the second cavity mold is set to a temperature lower than the curing temperature of the thermosetting coating material at the time of injection of the thermosetting coating material into the film forming cavity.
摘要:
A plastic injection molding machine has an object oriented programmed routine to control the molding cycle of the machine. The programmed routine implements the inter-related molding cycle of clamp, inject, hold, eject and recover by development of classes corresponding to machine structure performing basic molding cycle steps. The basic classes use object oriented concepts of data encapsulation, inheritance, polymorphism, abstraction and the like that are linked together to produce objects during run time. The classes in turn include controller, observer and actuators classes. The controller class functions as a state machine. The observer class functions to determine the current state and the actuator class produces command signals controlling class related machine hardware. A modeling system is also disclosed for constructing the OO programmed routine for any injection molding machine using existing classes, principally by difference.
摘要:
There is disclosed a control system of an injection molding machine in which a controller mounted on a main body side of an injection molding machine comprises a data memory having a memory area to always reflect information regarding a plurality of operation conditions and operation situations corresponding to peripheral devices, and a program to give a desired command to the peripheral devices, and a control section of the peripheral devices and the controller on the injection molding machine main body side comprise a data transmission line to always reflect information regarding the operation conditions and the operation situations, and a transmission control section equipped with a protocol regarding a signal transmitted through the transmission line.
摘要:
A method of predicting the properties (e.g., mechanical and/or processing properties) of an injection-molded article is disclosed. The method makes use of a hybrid model which includes at least one neural network. In order to forecast (or predict) properties with respect to the manufacture of a plastic molded article, a hybrid model is used in the present invention, which includes: one or more neural networks NN1, NN2, NN3, NN4, . . . , NNk; and optionally one or more rigorous models R1, R2, R3, R4, . . . , which are connected to one another. The rigorous models are used to map model elements which can be described in mathematical formulae. The neural networks are used to map processes whose relationship is present only in the form of data, as it is in effect impossible to model such processes rigorously. As a result, a forecast relating to properties including the mechanical, thermal and rheological processing properties and relating to the process time of a plastic molded article is obtained.