摘要:
A fiber-reinforced multilayered pellet includes a sheath layer and a core layer, the sheath layer being made of a resin composition containing a thermoplastic resin (a1) and a fibrous filler (b1), wherein the fibrous filler (b1) has a weight-average fiber length (Lw) of 0.1 mm to less than 0.5 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.0 to less than 1.8, the core layer being made of a resin composition containing a thermoplastic resin (a2) and a fibrous filler (b2), wherein the fibrous filler (b2) has a weight-average fiber length (Lw) of 0.5 mm to less than 15.0 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.8 to less than 5.0.
摘要:
A method for making granules from a melt material extruded by being pressed through nozzle openings of a perforated plate in a cutting chamber. In this process, the melt material emerging from the nozzle openings of the perforated plate is cut into molten granules in the cutting chamber by at least one rotating cutting knife that sweeps across the nozzle openings. A first coolant flow of a first coolant medium is delivered through a first coolant inlet to at least one first coolant port, with which the melt material is cooled when emerging and being cut at the perforated plate. Furthermore, a second coolant flow of a second coolant medium different from the first is delivered through a second coolant inlet to at least one second coolant port downstream of the perforated plate, with which the granules are additionally cooled and conveyed to an outlet of the cutting chamber.
摘要:
Process of preparing meltblown fibers that are reclaimed from a starting material of a polypropylene component and a sustainable polymer component is provided. In one aspect, the method includes blending starting fibers of a polypropylene component and a sustainable polymer component under heat to form a molten stream, and then vis-breaking the components to obtain a polymeric blend that is suitable for use in meltblowing applications. The molten stream of the vis-broken polymer components are extruded through a meltblowing die to form a stream of meltblown fibers that is then collected on a collection surface to form a coherent meltblown web. The starting material may be bicomponent filaments having a sheath-core configuration in which the polypropylene component is oriented in the sheath and the sustainable polymer component is oriented in the core of the filaments. The invention is also directed to meltblown fibers and webs prepared from the process.
摘要:
A cutter hub position control device for consistent blade adjustment in an underfluid pelletizer is provided in connection with a motion rod attached to the pelletizer cutter hub and extending through a hollow shaft of the pelletizer motor. The cutter hub position control device can be collinear, transaxial or in a plane parallel to the axis of the motion rod to which it is attached. Adjustment of the cutter hub position control device is automated through use of feedback control mechanisms.
摘要:
Provided is a die plate assembly for an underwater pelletizing system, wherein molten plastic flows through a die plate and exits into a fluid bath for further processing. The assembly provides a seal against water leakage and effective insulation to prevent heat loss from a heated die plate. The assembly includes a die plate having a plurality of through holes for receiving fasteners for mounting the plate to another portion of the pelletizer system, and at least one insulation chamber for insulating the die plate from the fluid bath located on a downstream side of the die plate. The assembly further includes at least one gasket covering one or more of the through holes to seal one or more through holes from the fluid bath.
摘要:
A granulating device having a cutting knife head for cutting strands of melt into granules in a granulator housing. A perforated plate with die openings, from which strands of melt is extruded into the granulator housing, projects into the granulator housing. The cutting knife head, which has at least one cutting knife arranged radially on its outer circumference, is driven by a rotating drive shaft. The granulator housing has a first coolant inlet and an outlet for a mixture of coolant and granules. In addition, the granulator housing has a second coolant inlet that is independent of the first coolant inlet and that supplies a coolant flow for direct granule cooling to at least one co-rotating cooling nozzle bore in the cutting knife head through a coolant chamber and a stationary coolant pipe oriented coaxially to the drive shaft.
摘要:
An embodiment of the invention relates to an apparatus for manufacturing particles, wherein the apparatus comprises a supply unit adapted for supplying a viscous raw material, a perforated body having a plurality of perforations and arranged to receive the viscous raw material from the supply unit to flow through the plurality of perforations, and a cutter arranged so that the viscous raw material flowing out of the plurality of perforations is cut into the particles by the cutter, wherein the apparatus is configured so that, during manufacturing the particles, a temperature of at least a portion of the perforated body is lower than a temperature of the viscous raw material flowing through the plurality of perforations, wherein the perforated body and the cutter are arranged relative to one another such that the cutter is cooled by thermal exchange with the perforated body during operation of the apparatus.
摘要:
The present invention generally relates to a method for manufacturing phase change material (PCM) pellets. The method includes providing a melt composition, including paraffin and a polymer. The paraffin has a melt point of between about 10° C. and about 50° C., and more preferably between about 18° C. and about 28° C. In one embodiment, the melt composition includes various additives, such as a flame retardant. The method further includes forming the melt composition into PCM pellets. The method further may include the step of cooling the melt to increase the melt viscosity before pelletizing. Further, PCM compounds are provided having an organic PCM and a polymer. Methods are provided to convert the PCM compounds into various form-stable PCMs. A method of coating the PCMs is included to provide PCMs with substantially no paraffin seepage and with ignition resistance properties.
摘要:
Systems and methods for manufacturing pellets are disclosed herein. The systems and methods can include improved drying systems and techniques. In some embodiments, for example, the systems and methods can make use of one or more vacuum dryers and various other improvements related thereto.
摘要:
A product-spreading hood assembly (10) for use with a die unit (128) includes a deflector (14) having wall structure defining a product inlet opening (90) and a product outlet opening (92); the deflector (14) is preferably generally frustoconical in shape and is supported by a housing (12). An optional air delivery assembly (16) allows air currents to be directed from the area of the inlet (90) towards outlet (92) to facilitate separation of discrete products. Advantageously, the air currents are delivered in a circumferential fashion about the die unit (128). Use of the hood assembly (10) serves to separate high moisture or “sticky” extrudates, thereby preventing agglomeration thereof.