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公开(公告)号:US20210110995A1
公开(公告)日:2021-04-15
申请号:US16735125
申请日:2020-01-06
Applicant: Applied Materials, Inc.
Inventor: Shreyansh P. Patel , Graham Wright , Daniel Alvarado , Daniel R. Tieger , Brian S. Gori , William R. Bogiages, JR. , Benjamin Oswald , Craig R. Chaney
IPC: H01J37/302 , H01J37/08
Abstract: An ion source with a target holder for holding a solid dopant material is disclosed. The ion source comprises a thermocouple disposed proximate the target holder to monitor the temperature of the solid dopant material. In certain embodiments, a controller uses this temperature information to vary one or more parameters of the ion source, such as arc voltage, cathode bias voltage, extracted beam current, or the position of the target holder within the arc chamber. Various embodiments showing the connections between the controller and the thermocouple are shown. Further, embodiments showing various placement of the thermocouple on the target holder are also presented.
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公开(公告)号:US10818469B2
公开(公告)日:2020-10-27
申请号:US16219302
申请日:2018-12-13
Applicant: APPLIED Materials, Inc.
Inventor: Alexander S. Perel , Jay T. Scheuer , Graham Wright
Abstract: An indirectly heated cathode ion source having a cylindrical housing with two open ends is disclosed. The cathode and repeller are sized to fit within the two open ends. These components may be inserted into the open ends, creating a small radial spacing that provides electrical isolation between the cylindrical housing and the cathode and repeller. In another embodiment, the repeller may be disposed from the end of the cylindrical housing creating a small axial spacing. In another embodiment, insulators are used to hold the cathode and repeller in place. This design results in a reduced distance between the cathode column and the extraction aperture, which may be beneficial to the generation of ion beams of certain species.
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公开(公告)号:US11996281B1
公开(公告)日:2024-05-28
申请号:US18206910
申请日:2023-06-07
Applicant: Applied Materials, Inc.
Inventor: Graham Wright , Ori Noked , Craig R. Chaney , Adam M. McLaughlin
Abstract: An ion source that may be used to introduce a dopant material into the arc chamber is disclosed. A component containing the dopant material is disposed in the path of an etching gas, which also enters the arc chamber. In some embodiments, the dopant material is in liquid form, and the etching gas travels through the liquid. In other embodiments, the dopant material is a solid material. In some embodiments, the solid material is formed as a porous structure, such that the etching gas flows through the solid material. In other embodiments, one or more components of the ion source are manufactured using a material that includes the dopant material, such that the etching gas etches the component to release the dopant material.
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公开(公告)号:US11854760B2
公开(公告)日:2023-12-26
申请号:US17353171
申请日:2021-06-21
Applicant: Applied Materials, Inc.
Inventor: Graham Wright , Eric Donald Wilson , Daniel Alvarado , Robert C. Lindberg , Jacob Mullin
CPC classification number: H01J27/022 , H01J27/14
Abstract: A crucible that exploits the observation that molten metal tends to flow toward the hottest regions is disclosed. The crucible includes an interior in which dopant material may be disposed. The crucible has a pathway leading from the interior toward an aperture, wherein the temperature is continuously increasing along the pathway. The aperture may be disposed in or near the interior of the arc chamber of an ion source. The liquid metal flows along the pathway toward the arc chamber, where it is vaporized and then ionized. By controlling the flow rate of the pathway, spillage may be reduced. In another embodiment, an inverted crucible is disclosed. The inverted crucible comprises a closed end in communication with the interior of the ion source, so that the closed end is the hottest region of the crucible. An opening is disposed on a different wall to allow vapor to exit the crucible.
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公开(公告)号:US11810746B2
公开(公告)日:2023-11-07
申请号:US17473096
申请日:2021-09-13
Applicant: Applied Materials, Inc.
Inventor: Alexandre Likhanskii , Alexander S. Perel , Jay T. Scheuer , Bon-Woong Koo , Robert C. Lindberg , Peter F. Kurunczi , Graham Wright
CPC classification number: H01J27/024 , H01J37/08 , H01J2237/0455 , H01J2237/061 , H01J2237/327
Abstract: An ion source having an extraction plate with a variable thickness is disclosed. The extraction plate has a protrusion on its interior or exterior surface proximate the extraction aperture. The protrusion increases the thickness of the extraction aperture in certain regions. This increases the loss area in those regions, which serves as a sink for ions and electrons. In this way, the plasma density is decreased more significantly in the regions where the extraction aperture has a greater thickness. The shape of the protrusion may be modified to achieve the desired plasma uniformity. Thus, it may be possible to create an extracted ion beam having a more uniform ion density. In some tests, the uniformity of the beam current along the width direction was improved by between 20% and 50%.
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公开(公告)号:US11664192B2
公开(公告)日:2023-05-30
申请号:US17403223
申请日:2021-08-16
Applicant: Applied Materials, Inc.
Inventor: Shreyansh P. Patel , Graham Wright , Daniel Alvarado , Daniel R. Tieger , Brian S. Gori , William R. Bogiages, Jr. , Benjamin Oswald , Craig R. Chaney
IPC: H01J37/302 , H01J37/08 , H01J37/317
CPC classification number: H01J37/302 , H01J37/08 , H01J37/3171
Abstract: An ion source with a target holder for holding a solid dopant material is disclosed. The ion source comprises a thermocouple disposed proximate the target holder to monitor the temperature of the solid dopant material. In certain embodiments, a controller uses this temperature information to vary one or more parameters of the ion source, such as arc voltage, cathode bias voltage, extracted beam current, or the position of the target holder within the arc chamber. Various embodiments showing the connections between the controller and the thermocouple are shown. Further, embodiments showing various placement of the thermocouple on the target holder are also presented.
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公开(公告)号:US11664183B2
公开(公告)日:2023-05-30
申请号:US17308732
申请日:2021-05-05
Applicant: Applied Materials, Inc.
Inventor: Graham Wright , Daniel Alvarado , Eric Donald Wilson , Robert Lindberg
CPC classification number: H01J27/08 , H01J27/022 , H01J37/08 , H01J37/3002
Abstract: A system and method for extending the life of a cathode and repeller in an IHC ion source is disclosed. The system monitors the health of the cathode by operating using a known set of parameters and measuring the bias power used to generate the desired extracted beam current or the desired current from the arc voltage power supply. Based on the measured bias power, the system may determine whether the cathode is becoming too thin, and may take a corrective action. This corrective action may be to alert the operator; to operate the IHC ion source using a predetermined set of parameters; or to change the dilution used within the IHC source. By performing these actions, the life of the cathode may be more than doubled.
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公开(公告)号:US11631567B2
公开(公告)日:2023-04-18
申请号:US17407714
申请日:2021-08-20
Applicant: Applied Materials, Inc.
Inventor: Bon-Woong Koo , Frank Sinclair , Alexandre Likhanskii , Svetlana Radovanov , Alexander Perel , Graham Wright , Jay T. Scheuer , Daniel Tieger , You Chia Li , Jay Johnson , Tseh-Jen Hsieh , Ronald Johnson
IPC: H01J27/02 , H01J37/317
Abstract: An ion source including a chamber housing defining an ion source chamber and including an extraction plate on a front side thereof, the extraction plate having an extraction aperture formed therein, and a tubular cathode disposed within the ion source chamber and having an opening formed in a front half thereof nearest the extraction aperture, wherein a rear half of the tubular cathode furthest from the extraction aperture is closed.
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公开(公告)号:US20230082224A1
公开(公告)日:2023-03-16
申请号:US17473101
申请日:2021-09-13
Applicant: Applied Materials, Inc.
Inventor: Jay T. Scheuer , Graham Wright , Peter F. Kurunczi , Alexandre Likhanskii
IPC: H01J37/08
Abstract: An ion source capable of extracting a ribbon ion beam with improved uniformity is disclosed. One of the walls of the ion source has a protrusion on its interior surface facing the chamber. The protrusion creates a loss area that serves as a sink for free electrons and ions. This causes a reduction in plasma density near the protrusion, and may improve the uniformity of the ribbon ion beam that is extracted from the ion source by modifying the beam current near the protrusion. The shape of the protrusion may be modified to achieve the desired uniformity. The protrusion may also be utilized with a cylindrical ion source. In certain embodiments, the protrusion is created by a plurality of mechanically adjustable protrusion elements.
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公开(公告)号:US11542594B2
公开(公告)日:2023-01-03
申请号:US17235351
申请日:2021-04-20
Applicant: APPLIED Materials, Inc.
Inventor: Graham Wright , Klaus Becker
Abstract: An advanced sputter target is disclosed. The advanced sputter target comprises two components, a porous carrier, and a metal material disposed within that porous carrier. The porous carrier is designed to be a high porosity, open cell structure such that molten material may flow through the carrier. The porous carrier also provides structural support for the metal material. The cell sizes of the porous carrier are dimensioned such that the capillary action and surface tension prohibits the metal material from spilling, dripping, or otherwise exiting the porous carrier. In some embodiments, the porous carrier is an open cell foam, a weave of strands or stacked meshes.
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