Abstract:
The present invention discloses methods and apparatus for increasing inspection efficiency and reducing time for analyzing an image when inspecting contamination and alignment of the welding tip of the spot welding gun. An apparatus for inspecting a welding tip according to some embodiments of the present invention is configured to inspect the contamination and the alignment of the welding tip based on an end-surface image and a profile image of the welding tip. In particular, when recording the welding tip through an internal housing arranged in an internal space of an external housing, the noise generated from an external light source can be blocked, and hence the contamination and the alignment of the welding tip can be inspected by using a clearer image, thus improving the accuracy of the inspection.
Abstract:
A modular vehicle assembly system and methods for increased flexibility and adaptability of a high volume assembly facility which builds several vehicle models. In one example, the invention includes modular assembly equipment (AE) support pallets which are shipped to vendors for installation of selected AE equipment devices that are specific to a predetermined assembly operation and then validation tested prior to shipment. The modular AE pallets and AE devices are quickly installed and easily removable for maintenance or replacement. In other examples, modular AE support platforms and safety fencing are used to support ground level assembly operation and safer working environment.
Abstract:
A low-cost tip dressing cutter causing no accumulation of swarf around a breaker is provided. A surface of a breaker 5 facing a cutting plate 4 corresponds to a recessed surface 52. The diameter of the recessed surface 52 gradually decreases with increasing distance from the outer periphery of the recessed surface 52 facing the cutting plate 4 in a direction opposite to the cutting plate 4. A through hole 51 is formed at the center of the breaker 5, A screw 6 inserted through the through hole 51 is screwed to a fastening hole 33a of a holder 3 to attach the cutting plate 4 to the breaker 5.
Abstract:
A dressing system that can appropriately control the dressing amount of the electrode of a spot welding gun so as to not excessively and insufficiently dress the electrode. The dressing system for dressing the electrode of the spot welding gun includes a cutter that dresses the electrode, a controller that controls the rotational operation of the cutter, and a measuring part that measures the dressing amount of the electrode. The controller determines the rotational speed of the cutter based on the dressing amount measured by the measuring part.
Abstract:
Device for milling the welding region of spot welding electrodes, including at least one milling tool (21) with a cleaning unit (24) which is configured for cleaning the milling tool and has at least one movable mechanical cleaning element, such as a brush (26).
Abstract:
Provided is a method for grinding electrode tips such that the method is capable of detecting irregular grinding when the maximum torque does not occur. Specifically, a tip dresser includes a holder holding a cutter, a servo motor unit allowing the holder to rotate, and a controller controlling the operation of the servo motor unit. The servo motor unit outputs a torque occurrence signal to the controller when a load torque reaches a predetermined value in regular grinding of a pair of electrode tips. The controller detects irregular grinding when not receiving the torque occurrence signal within a time that corresponds to an elapsed time in the regular grinding.
Abstract:
A grinding system includes a period determiner that determines, on the basis of a torque of a grinder of a dresser that grinds a welding tip, whether the current period is a grinding period in which the grinder is grinding the welding tip or a non-grinding period in which the grinder is not grinding the welding tip; and an anomaly detector that detects anomalies that are associated beforehand with each of the grinding period and the non-grinding period.
Abstract:
A spot welding system including a welding gun with an openable/closable electrode pair; and a dressing determination device determining a quality of a shaping process applied to an electrode of the electrode pair. The dressing determination device includes a visual sensor obtaining an image of the electrode, identifying a base and a tip of the electrode on the image and measuring a distance between the base and the tip on the image, by image processing; a visual sensor control section allowing the visual sensor to measure the distance immediately before and after the shaping process is performed; a cut amount calculation section calculating a difference between the distances measured by the visual sensor immediately before and after the shaping process is performed, as a cut amount of the electrode; and a cut amount judgment section judging whether the calculated cut amount is within a predetermined acceptable range.
Abstract:
A robot welding apparatus including a welding station having a welding robot with weld tips for creating a weld along a work piece. A welding power supply and control pendant is also provided. A visual screen of the control pendant provides a view of the weld tips for use with the method to detect characteristics such as weld tip face measurement, tip wear measurement, tip alignment measurement, and cap replacement and type verification.
Abstract:
A cutting tool that can cut concentric ringed features (e.g. protruding ridges or intruding grooves) onto a weld face of an electrical resistance welding electrode is disclosed. The cutting tool includes a cutter blade that can be rotated about the electrode weld face. The cutter blade has at least one cutting surface configured to cut the concentric ringed features onto the weld face when the cutting surface is rotated relative to the weld face while engaged therewith.