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公开(公告)号:US20170252865A1
公开(公告)日:2017-09-07
申请号:US15059327
申请日:2016-03-03
Applicant: General Electric Company
Inventor: Zhaoli Hu , Abe Denis Darling , William A. Zimmerman
IPC: B23K26/146 , B23K26/14
CPC classification number: B23K26/146 , B23K26/1482
Abstract: A head assembly for a liquid jet guided laser system is disclosed having a coupling unit removably disposed to a laser focus optic module of the laser system. The coupling unit has a nozzle assembly removably connected to the coupling unit. The nozzle assembly has a liquid jet nozzle and a nozzle cap. The nozzle cap has a plurality of axial assist gas conduits and static assist gas conduits in fluid communication with an assist gas source extending through the nozzle cap body to individually transport assist gas to axial exit ports and static exit ports positioned to exhaust assist gas proximate the liquid jet. At least a portion of the plurality of axial assist gas conduits are partitioned from fluid communication with the liquid jet hole. A lateral movement assembly can be configured between the laser focus optic module and coupling unit.
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公开(公告)号:US20160271734A1
公开(公告)日:2016-09-22
申请号:US14602322
申请日:2015-01-22
Applicant: General Electric Company
Inventor: Zhaoli Hu , Abe Denis Darling , Shamgar Elijah McDowell , Douglas Anthony Serieno
IPC: B23K26/384 , B23K26/146 , B23K26/0622 , B23K26/00
CPC classification number: B23K26/384 , B23K26/0622 , B23K26/146 , B23K2101/001
Abstract: A method for cutting passages in an airfoil using a liquid-jet guided laser beam includes positioning a frustoconical tip of the liquid-jet guided laser at a first X, Y and Z location that is defined with respect to the airfoil and at a first standoff distance of greater than 5 mm and less than 20 mm from an outer surface of the airfoil. The method also includes generating a laser beam confined within a fluid column via the liquid jet guided laser, wherein the laser beam is aimed at the outer surface. The method further includes monitoring for breakthrough of the laser beam through an inner surface of an inner cavity of the airfoil, shutting off the laser beam once breakthrough is detected and repositioning the frustoconical tip at a second X, Y and Z location and at a second standoff distance. A system for cutting a passage in an airfoil is also disclosed herein.
Abstract translation: 使用液体喷射引导的激光束在翼型件中切割通道的方法包括将液体射流引导激光器的截头圆锥形末端定位在相对于翼型件限定的第一X,Y和Z位置处,并且在第一间隔处 距离翼型件的外表面大于5mm且小于20mm。 该方法还包括通过液体射流引导激光器产生限制在流体柱内的激光束,其中激光束瞄准外表面。 该方法还包括监测激光束穿过翼型件的内腔的内表面的穿透,一旦检测到穿透,则切断激光束并在第二X,Y和Z位置重新定位截头圆锥尖端 对立距离 本文还公开了一种用于在翼型件中切割通道的系统。
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公开(公告)号:US20160199943A1
公开(公告)日:2016-07-14
申请号:US14592304
申请日:2015-01-08
Applicant: General Electric Company
Inventor: Zhaoli Hu , Abe Denis Darling , Shamgar Elijah McDowell , Douglas Anthony Serieno
CPC classification number: B23K26/032 , B23K26/0622 , B23K26/146 , B23K26/16 , B23K26/389 , B23K26/40 , B23K2101/001 , B23K2103/26 , F01D5/186 , F05B2230/103 , F05D2230/13 , F05D2260/202 , Y02T50/675
Abstract: A method for drilling a hole in a component is provided. The method includes directing a confined laser beam of the confined laser drill towards a first hole position on a near wall of the component. The method also includes sensing a characteristic of light within a cavity defined by the component. The near wall is positioned adjacent to the cavity and the sensor is positioned outside the cavity. The method also includes determining a first breakthrough of the confined laser beam through the near wall the component at the first hole position based on the light from within the cavity sensed with the sensor. Such a method may allow for more convenient and time efficient confined laser drilling of gas turbine components.
Abstract translation: 提供了一种用于在组件中钻孔的方法。 该方法包括将限制的激光钻孔的受限制的激光束引向部件的近壁上的第一孔位置。 该方法还包括感测由组件限定的空腔内的光的特性。 近壁定位成与腔体相邻,并且传感器位于空腔外部。 该方法还包括基于从感测器感测到的空腔内的光,确定受限激光束通过近壁在第一孔位置处的第一穿透。 这种方法可以允许燃气轮机部件的更方便和时间有限的限制激光钻孔。
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公开(公告)号:US20160199941A1
公开(公告)日:2016-07-14
申请号:US14592224
申请日:2015-01-08
Applicant: General Electric Company
Inventor: Shamgar Elijah McDowell , Zhaoli Hu , Abe Denis Darling , Douglas Anthony Serieno
CPC classification number: F01D5/186 , B23K26/032 , B23K26/146 , B23K26/389 , B23K2101/001 , F05D2230/13
Abstract: A method for drilling a hole in a component is provided. The method includes positioning a confined laser drill within a predetermined distance of a near wall of the component for directing a confined laser beam of the confined laser drill towards an outside surface of the near wall. The confined laser beam is formed of a liquid column and a laser positioned within the liquid column. The method also includes sensing an amount of liquid from the confined laser beam present outside the near wall of the component with a sensor. Moreover, the method includes determining a breakthrough the confined laser beam through the near wall based on the amount of liquid sensed outside the near wall of the component.
Abstract translation: 提供了一种用于在组件中钻孔的方法。 该方法包括将限制的激光钻孔定位在组件的近壁的预定距离内,以将受限激光钻的受限制的激光束引向近壁的外表面。 受限制的激光束由位于液柱内的液柱和激光器形成。 该方法还包括用传感器感测来自组件近壁外部的受限激光束的液体量。 此外,该方法包括基于在组件的近壁外部感测到的液体的量来确定穿过近壁的受限激光束的突破。
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公开(公告)号:US20150209900A1
公开(公告)日:2015-07-30
申请号:US14164539
申请日:2014-01-27
Applicant: General Electric Company
Inventor: Shamgar Elijah McDowell , Zhaoli Hu , Abe Denis Darling , Douglas Anthony Serieno
CPC classification number: B23K26/03 , B23K26/032 , B23K26/0622 , B23K26/146 , B23K26/16 , B23K26/388 , B23K26/389 , B23K26/40 , B23K2101/001 , B23K2101/34 , B23K2103/08 , B23K2103/50
Abstract: The present disclosure provides a method for determining a hole completing in laser drilling of a hole in a near wall of an airfoil. The method includes drilling a hole in the near wall of the airfoil using a laser drill. The laser drill may move in a pattern relative to the airfoil. The method also includes determining when the drilling of the hole is complete based on a calculated time duration between successive breakthroughs of a laser from the laser drill through the near wall of the airfoil, or based on a calculated time duration since the latest breakthrough of the laser from the laser drill through the near wall of the airfoil.
Abstract translation: 本公开提供了一种用于确定在翼型件的近壁中的孔的激光钻孔中完成孔的方法。 该方法包括使用激光钻孔在翼型件的近壁处钻孔。 激光钻可以以相对于翼型的图案移动。 该方法还包括基于来自激光钻头的激光在机翼的近壁之间的连续穿透之间的计算的持续时间,或者基于从最近的突破之后计算的持续时间来确定孔的钻孔何时完成 来自激光钻头的激光穿过机翼的近壁。
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公开(公告)号:US11292081B2
公开(公告)日:2022-04-05
申请号:US14592232
申请日:2015-01-08
Applicant: General Electric Company
Inventor: Zhaoli Hu , Abe Denis Darling , Shamgar Elijah McDowell , Douglas Anthony Serieno
IPC: B23K26/00 , B23K26/03 , B23K26/146 , B23K26/382 , F01D5/18
Abstract: A method for drilling a hole in a component is provided. The method includes directing a confined laser beam of a confined laser drill towards a near wall of the component and sensing a first characteristic of light from the hole in the near wall of the component with a first sensor positioned outside the component. The method also includes sensing a second characteristic of light from the hole in the near wall the component with a second sensor. The second characteristic of light is different from the first characteristic of light. Additionally, the method includes determining a hole progress based on the sensed first characteristic of light and the sensed second characteristic of light.
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公开(公告)号:US11065715B2
公开(公告)日:2021-07-20
申请号:US15145053
申请日:2016-05-03
Applicant: General Electric Company
Inventor: Zhaoli Hu , Abe Denis Darling , Shamgar Elijah McDowell , Douglas Anthony Serieno
Abstract: This disclosure provides a system, method, and resulting workpiece combining liquid guided laser and electrical discharge machining to create a common feature. The workpiece is positioned in a liquid guided laser cutting path and machined by the liquid guided laser device to create an intermediate feature in the workpiece. The work piece is then positioned in an electrical discharge machining (EDM) device so that an electrode of the EDM device is operatively positioned proximate the intermediate feature and machined using the EDM device to modify the intermediate feature in the workpiece to create the finished common feature in the workpiece.
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公开(公告)号:US10160059B2
公开(公告)日:2018-12-25
申请号:US15059327
申请日:2016-03-03
Applicant: General Electric Company
Inventor: Zhaoli Hu , Abe Denis Darling , William A. Zimmerman
IPC: B23K26/146 , B23K26/14
Abstract: A head assembly for a liquid jet guided laser system is disclosed having a coupling unit removably disposed to a laser focus optic module of the laser system. The coupling unit has a nozzle assembly removably connected to the coupling unit. The nozzle assembly has a liquid jet nozzle and a nozzle cap. The nozzle cap has a plurality of axial assist gas conduits and static assist gas conduits in fluid communication with an assist gas source extending through the nozzle cap body to individually transport assist gas to axial exit ports and static exit ports positioned to exhaust assist gas proximate the liquid jet. At least a portion of the plurality of axial assist gas conduits are partitioned from fluid communication with the liquid jet hole. A lateral movement assembly can be configured between the laser focus optic module and coupling unit.
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公开(公告)号:US09776284B2
公开(公告)日:2017-10-03
申请号:US14602322
申请日:2015-01-22
Applicant: General Electric Company
Inventor: Zhaoli Hu , Abe Denis Darling , Shamgar Elijah McDowell , Douglas Anthony Serieno
IPC: B23K26/384 , B23K26/00 , B23K26/146 , B23K26/0622 , B23K101/00
CPC classification number: B23K26/384 , B23K26/0622 , B23K26/146 , B23K2101/001
Abstract: A method for cutting passages in an airfoil using a liquid-jet guided laser beam includes positioning a frustoconical tip of the liquid-jet guided laser at a first X, Y and Z location that is defined with respect to the airfoil and at a first standoff distance of greater than 5 mm and less than 20 mm from an outer surface of the airfoil. The method also includes generating a laser beam confined within a fluid column via the liquid jet guided laser, wherein the laser beam is aimed at the outer surface. The method further includes monitoring for breakthrough of the laser beam through an inner surface of an inner cavity of the airfoil, shutting off the laser beam once breakthrough is detected and repositioning the frustoconical tip at a second X, Y and Z location and at a second standoff distance. A system for cutting a passage in an airfoil is also disclosed herein.
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公开(公告)号:US09770785B2
公开(公告)日:2017-09-26
申请号:US14546357
申请日:2014-11-18
Applicant: General Electric Company
Inventor: Zhaoli Hu , Abe Denis Darling , Shamgar Elijah McDowell , Douglas Anthony Serieno
IPC: B23K26/14 , B23K26/16 , B23K26/384 , B23K26/382 , B23K26/142 , B23K101/00
CPC classification number: B23K26/389 , B23K26/142 , B23K2101/001 , F05D2230/13
Abstract: A system for forming a cooling hole in an airfoil includes a liquid-jet guided laser. The liquid-jet guided laser generates a laser beam confined within a fluid column. The fluid column/laser beam is directed at an outer surface of the airfoil. The system also includes a purge medium supply that is fluidly coupled to an aperture of the airfoil. The purge medium supply provides a purge medium into an inner cavity of the airfoil. The purge medium flow is oriented to flow in a flow direction that is substantially parallel to an inner surface of the cavity. A cooling hole is formed in the airfoil and extends through the outer surface and penetrates the inner surface of the cavity. A centerline of the cooling hole forms an acute angle with respect to the purge medium flow direction. The system described herein provides a method for manufacturing an airfoil.
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