Abstract:
This invention relates to an apparatus and method for sensing a thrust load applied to a spindle of a machine tool. The object of the invention is to generate a signal representing the thrust load alone, exclusive of other forces such as frictional resistance within the spindlehead feeder, etc. so as to accurately measure the thrust load. According, to one disclosed embodiment, a first pressure sensor is arranged between a thrust bearing supporting the spindle and a surface on the spindle support and a second pressure sensor is arranged between a second surface on the spindle support and the machine tool frame. Each of the pressure sensors may be, for example, a piezo-electric film pressure sensor.
Abstract:
A thermal displacement compensating apparatus capable of compensating for the thermal displacement of the main spindle of a machine tool is disclosed. A feed back scale and a measuring head are provided in order to detect the actual position of the front end portion of the spindle head. Furthermore, a distance sensor is provided for detecting the thermal extension of the main spindle with respect to the spindle head. The output signal from the distance sensor is used for modifying the present position detected by the measuring head or modifying a commanded target position. With this arrangement, a tool attached to the front end portion of the main spindle is moved to the commanded position regardless of the thermal displacement of the spindle head and the main spindle. Another type of compensation apparatus is also disclosed, wherein the measuring head is mounted on a mounting rod, and the mounting rod is automatically moved so as to maintain the distance between the measuring head and the front end surface of the main spindle at a constant distance. With this arrangement, actual position of the front end surface of the main spindle can directly be detected regardless of the thermal displacement of the spindle head and the main spindle.
Abstract:
There is provided a thread cutting control method in an NC apparatus having a CPU in an arithmetic unit whereby real time clocks which are generated for every constant time are received as an interruption signal and a sampling operation is performed in response to the interruption signal, thereby controlling the feed system of a machine tool having a thread cutting function. In this system, the rotational speed of a spindle which is rotating asynchronously with the real time clocks is measured; the rotational amount of the spindle from a predetermined position on the rotational position of the spindle until the real time clock is just generated is measured; and after a feed system adapted to perform a thread cutting work on the basis of the rotational amount and the rotational speed has moved by a predetermined distance, a feed command to control the feed system is generated such that the movement distance is constant for the position of the spindle and at the same time, a predetermined ratio is held between the feed speed of the feed system and the rotational speed of the spindle. With this system, the feed shaft to cut the thread lead can be controlled with a high degree of accuracy.
Abstract:
A method and apparatus by which the degree of wear and useful life limitations of a drill, end mill or other types of metal removal tools can be detected. The method is based on the short circuit current, open circuit voltage and/or power that is generated during metal removal by the utilization of an insulated rotary tool bit to which electrical contact is made by a non-rotating conductor and an insulated or non-insulated workpiece, with an external circuit connecting the tool and workpiece through a measuring device. The generated current, voltage or power shows a sharp increase or change in slope upon considerable tool wear and/or at the point of failure.
Abstract:
The present invention increases screw cutting accuracy and simplifies the control of a screw cutting control system which performs screw cutting through the use of a numerically-controlled machine tool. A tapper (TPP) connected to a spindle, holds a tap (TAP) in a manner to be movable in the axial direction of the spindle, transmits the rotation of the spindle to the tap (TAP) for a predetermined range of forward axial movement of the tap (TAP) and transmits the rotation of the spindle to the tap (TAP) when the spindle is reversed. During screw cutting, feed by a feed motor (SZ) stops after the tap (TAP) enters a workpiece and the screw cutting is effected by the thrust of the tap itself resulting from the rotation of the spindle. The sequence of screw cutting is commanded by one block of command data.
Abstract:
To determine whether an object, such as a tool, is worn or broken, there is embedded in the object an elongate fiber optic. One end of the fiber optic is at a surface of the object and such that a second, light emitting end of said fiber optic is located within the body of said object and spaced a distance from a further surface of the object, such that a portion of the object overlies the other end. When the object is broken or worn to such an extent that the other end of the fiber optic is exposed, light directed at the first mentioned end of the fiber optic will be detectable at the other end. Thus, by directing light onto the one end, and by detecting any light emitted at the second end, a worn or broken object is readily detected. The invention has particular use in the automatic inspection of tools in automated manufacturing.
Abstract:
The invention comprises generally apparatus for use with an underground mine-shaft roof-bolting machine having a torque motor, a pinning rod held for rotation by the torque motor, a controllable arrangement for exerting upward thrust on the torque motor to force the pinning rod upwardly into the roof of a mine shaft, and a manual control for the upward thrust arrangement. The invention utilizes a light beam to detect buckling of the pinning rod and to disable the upward thrust arrangement.
Abstract:
Net power consumed by one or more tools, continuously or intermittently is totalized and compared with a predetermined energy limit characterizing the life expectancy of a tool for optimum and safe use on a machine tool. Digital and computer techniques are used in order to keep track of the usage of the various tools within their respective life expectancies.
Abstract:
A critical torque detector is disclosed made up of a rotating input member, an output member supporting a drill and connected in a "flexible driving connection" with the input rotating member, and means for detecting difference in rotational speed between the input and output members due to a greater torsional resistance encountered by the drill during its operation than the critical torque predetermined for a specific drill. The input and output members are drivingly connected, as by a coil spring, magnetic repelling forces and so on, so as to rotate conjointly whenever a torsional resistance or a torque encountered by a running drill is lower than the predetermined value, but they are not always rigidly connected. Upon occurrence of greater torque imposed on the drill, the output member will be permitted to delay in rotation as compared to the input member. Such difference in rotational speed can be taken out mechanically or electromagnetically as a signal to detect occurrence of the critical torque.
Abstract:
A detecting apparatus for machine tools with rotating spindles having adapter for holding tools such that when any of the tools engage an obstacle such as another broken tool or a workpiece, a signal is generated and is transmitted to a timer activated for predetermined periods of time during selected phases of operation. The timer is responsive to the presence or to the absence of a signal during its active period to continue or to discontinue the cycle of machining operations.