Abstract:
An additive manufacturing system includes a laser device, a build plate, a first scanning device, and an alignment system. The laser device is configured to generate a laser beam. The build plate has a position relative to the laser device. The first scanning device is configured to selectively direct the laser beam across the build plate. The laser beam generates a melt pool on the build plate. The alignment system includes a fiducial marks projector configured to project a plurality of fiducial marks across the build plate. Each fiducial mark has a location on the build plate. The alignment system also includes an optical detector configured to detect the location of each of the fiducial marks on the build plate. The alignment system is configured to detect the position of the build plate relative to the laser device.
Abstract:
An imaging device for an additive manufacturing system is provided. The additive manufacturing system includes a material. The imaging device includes a high resolution imaging bar including at least one detector array, and an imaging element positioned between the at least one detector array and the material. The high resolution imaging bar is displaced from the material along a first direction and extends along a second direction. The high resolution imaging bar is configured to generate an image of a build layer within the material.
Abstract:
A method of forming a build in a powder bed includes emitting a plurality of laser beams from selected vertical-cavity surface emitting lasers (VCSELs) of at least one VCSEL array onto the powder bed, the selected VCSELs of the at least one VCSEL array corresponding to a pattern of a layer of the build; and simultaneously melting powder in the powder bed corresponding to the pattern of the layer of the build.
Abstract:
A device for identifying an end of a fiber tape rolling over a composite structure is presented. The device includes a light source disposed proximate to the composite structure and configured to project a line of light at a first angle on the fiber tape rolling over the composite structure. Also, the device includes an image capturing unit disposed proximate to the composite structure and configured to capture an image of the line of light on the fiber tape at a second angle. Further, the device includes a controller coupled to the image capturing unit and configured to process the captured image to detect a discontinuity in the line of light on the fiber tape and identify the end of the fiber tape based on the detected discontinuity in the line of light on the fiber tape.
Abstract:
A surface roughness measurement device that in one embodiment includes main and auxiliary emitting fibers, multiple collecting fibers, an optical housing, main and auxiliary reflective mirrors, and an external circuit. The optical housing includes the fibers and defines an aperture for optically contacting a surface of an object. The main reflective mirror is arranged in the optical housing, for reflecting light emitted from the main emitting fiber to a detecting point of the aperture and reflected light by the object to the collecting fibers. The auxiliary reflective mirror is arranged in the optical housing, for reflecting light emitted from the auxiliary emitting fiber to the detecting point. The external circuit is for generating a laser beam to the main and auxiliary emitting fibers, collecting the reflected light from the collecting fibers, and calculating the surface roughness of the object based on the collected reflected light.
Abstract:
An additive manufacturing system is configured to manufacture a component. The additive manufacturing system includes a laser device, a build platform, a first scanning device, and an air knife. The laser device is configured to generate a laser beam. The component is disposed on the build platform. The air knife is configured to channel an inert gas across the build platform. The first scanning device is configured to selectively direct the laser beam across the build platform. The laser beam is configured to generate successive layers of a melted powdered build material on the component and the build platform. The build platform is configured to rotate the component relative to the air knife.
Abstract:
A method involves receiving a test image of at least a portion of a test object which includes a test moiré pattern generated by superposing one or more reference gratings on one or more subject gratings. The method further involves analyzing one or more test beat lines in the test moiré pattern and calculating one or more test values based on the analysis of the one or more test beat lines. The one or more test values are a function of one or more rotational angles corresponding to the one or more subject gratings and a shape of at least the portion of the test object. The method also involves calculating one or more angular errors of the one or more subject gratings based on the one or more test values and one or more template values and sending a notification based on the one or more angular errors.
Abstract:
A system and method for contactless multi-fingerprint collection is disclosed. The contactless multi-fingerprint collection system includes an imaging volume, a user interface configured to provide feedback to the subject regarding a proximity of a hand to a desired imaging location within the imaging volume, and at least one image capture device to capture images of each of the plurality of fingerprints at each of at least two different depths from the fingerprints. The contactless multi-fingerprint collection system also includes a processor coupled to the at least one image capture device that is programmed to generate a composite image and a contour map of each of the plurality of fingerprints from the images captured at the at least two different depths and generate a two-dimensional rolled equivalent image of each of the plurality of fingerprints from the composite image and the contour map.
Abstract:
A computer-implemented system for enhanced tip-tracking and navigation of visual inspection devices includes a visual inspection device. The system further includes a plurality of spatially sensitive fibers. The system includes a computing device. The computing device includes a memory device and a processor. The system includes a storage device. The storage device includes an engineering model representing the physical asset. The computing device is configured receive an insertion location from the visual inspection device. The computing device is configured to receive fiber information associated with the visual inspection device. The computing device is configured to determine the real-time location of the visual inspection device using the fiber information. The computing device is configured to identify the real-time location of the visual inspection device with respect to the engineering model. The computing device is configured to navigate the visual inspection device from a first location to a second location.
Abstract:
An imaging system includes a positionable device configured to axially shift an image plane, wherein the image plane is generated from photons emanating from an object and passing through a lens, a detector plane positioned to receive the photons of the object that pass through the lens, and a computer programmed to characterize the lens as a mathematical function, acquire two or more elemental images of the object with the image plane of each elemental image at different axial positions with respect to the detector plane, determine a focused distance of the object from the lens, based on the characterization of the lens and based on the two or more elemental images acquired, and generate a depth map of the object based on the determined distance.