摘要:
To permit machining of workpieces on spark erosion cutting equipment with large angles of inclination, the guidance heads which guide the wire electrode in the cutting zone with respect to the workpiece are pivotably arranged and controlled, by being mounted on individual gimbal suspensions so that it is possible to provide for a controllable slope angle up to large amounts. Individual drive motors control movement about the respective gimbal axes.
摘要:
An improved method of and apparatus for automatically threading a continuous electrode wire through a workpiece in a traveling-wire electroerosion machine wherein a rotary guide block having a tapered opening is disposed to locate the latter coaxially with a straight throughgoing hole preformed in the workpiece and arranged in alignment with a straight line path defined between a pair of wire guide members. A free end of the electrode wire extending from a wire supply or takeup is located behind the opening in the rotary guide block which is tapered convergently towards the workpiece. The electrode wire is advanced along the straight line path to introduce its free end into the tapered opening of the guide block which is rotated about its rotary axis to allow the free end to smoothly pass through the opening and then into and through the straight through-hole in the workpiece. A sensing/control circuit may be provided and arranged to detect a contact of the free end with the tapered wall of the opening to initiate the rotation of the rotary guide block or to control its rate of rotation and/or the rate of advance of the electrode wire in accordance with the particular position of a point of contact of the free end with the tapered wall.
摘要:
An apparatus for and method of electroerosively drilling a thin hole, e.g. of 1 mm diameter, of a high depth-to-diameter ratio, e.g. 5 or more, in a workpiece with a tubular electrode of corresponding high slenderness. The system utilizes a novel liquid-delivery mechanism which comprises a cylindrical reservoir communicating through an outlet opening thereof with the internal bore of the tubular electrode and hence with the machining gap and a plunger member for operative reception in the reservoir to be movable therein. Prior to a drilling operation, the reservoir is charged via a check valve with a given amount of the machining liquid from a source thereof. During the drilling operation, a motor advances the plunger member to move it within the chamber at a controlled rate. The charged machining liquid in the reservoir chamber is thus pressurized by the plunger member and discharged from and delivered through the internal bore of the tubular electrode into the machining gap at a regulated rate of flow.
摘要:
A current-conductor assembly for conducting a machining current to a wire electrode in a wire-cutting electroerosion machine comprises a pair of coplanar wheels rotatable about their respective shafts and having their respective peripheries for receiving the wire electrode between them. The wheels are urged towards one another to press the wire electrode between the peripheries and a brush connectable electrically to a source of the machining current and adapted to be urged under pressure into electrical contact with a flank of one of the wheels which is electrically conductive for conducting the current to the wire electrode. The brush is an electrically conductive body preferably composed of copper, graphite or a copper/graphits composite material containing a solid-state lubricating material, e.g. MoS.sub.2 or WS.sub.2. The pressing wheel urged towards the conducting wheel is, at least along its peripheral region, composed of an elastomeric material.
摘要:
An EDM method wherein the surface roughness of the machined workpiece is reduced or the ratio of the removal rate to the surface roughness is increased by controlling at least one of the rate of flow of the liquid machining medium through the discharge gap and the rate of relative displacement between the tool electrode and the workpiece along the machining interface so that each individual discharge crater on the workpiece surface becomes elliptical in shape and has its major axis at least two times greater than its minor axis.
摘要:
A workpiece cutting apparatus in which an elongated wire or band tool spans a pair of guides and is continuously advanced relative to the workpiece by a first drive system but is reciprocated in the region of the workpiece by a second drive system at higher speed than the rate of continuous advance. This is permitted by storage devices between each guide and the first drive. The tool can carry out electrical machining and/or abrasive cutting using an abrasive bonded to the tool or in a machining fluid introduced into the cutting region.
摘要:
A method of and apparatus for electrolytically forming relatively narrow grooves which may extend either part way or entirely through a workpiece, in which excessive groove width is avoided by reducing electrical current density between major sides of the electrode disk and side surfaces of the groove as the groove is being formed. To reduce the density of electrical current between the side surfaces of the groove and the major sides of the electrode disk, the electrode disk is provided with openings which extend between the major sides of the disk, and are positioned radially inwardly from the periphery of the disk. The openings reduce the side surface area of the disk available for the establishment of current flow to thereby tend to minimize the extent to which the sides of the groove are electrolytically eroded during formation of the groove.
摘要:
In an electro-discharge machining method for progressively conducting precise machining through relative approach movements between an electro-discharge machining electrode and a workpiece in the horizontal direction substantially perpendicular to a direction in which said electrode is opposed to said workpiece, the method comprises a step of dividing a movement region of said relative approach movements into a plurality of sections within the horizontal plane and a step of selecting trajectories of said relative approach movements for the respective sections for successively and progressively achieving the machining.
摘要:
Arrangement for the electrospark working of internal conical surfaces of metal parts having a hollow space with a high slenderness ratio, terminating in a conical surface. The working electrode is guided in the hollow space of the workpiece and is provided with a simple and effective system of advance of the electrode, with the possibility of stoppage of the operation of the apparatus if due to some non-conductive dirt between the electrode and the worked surface correct operation is impossible, and with the provision of effective rinsing of the burning products.
摘要:
A numerical control system and method for controlling a travelling-wire EDM system in which the pulses from the numerical controller are transmitted to pulse motors driving the workpiece table along X and Y axes for generating the shape to be machined in the workpiece. A taper is applied to the cut by mounting one of the electrode wire guides on a support capable of x and y movements through respective pulse distributors and sign-changing inverters from the numerical controller with respective pulse motors so that the cut on one side of the workpiece represents the sum of increments from both the X-Y and x-y placements while the cut on the opposite side represents substantially only the increments of the X-Y displacements.