Low melting temperature metal fill for additively manufactured tools

    公开(公告)号:US11813656B2

    公开(公告)日:2023-11-14

    申请号:US16905140

    申请日:2020-06-18

    CPC classification number: B21D37/20 B33Y70/10 B33Y80/00

    Abstract: A forming tool including an additive manufactured polymer shell defining a first side and an opposite second side. The forming tool includes a support structure mechanically connected to the second side of the shell. The support structure may be formed by pouring a molten backfill material into the shell, and solidifying the backfill material. The backfill material includes a low melting temperature metal, fusible alloy, or other element. The solidified backfill material has a strength and rigidity greater than the polymer used to make the shell. The first surface of the shell includes a complex surface for bringing into contact with a material in a stamping process to form a stamped part.

    Method for producing a metal machining tool and metal machining tool produced thereby

    公开(公告)号:US11478959B2

    公开(公告)日:2022-10-25

    申请号:US16318159

    申请日:2017-06-27

    Applicant: AUDI AG

    Abstract: A method for producing a first mold element for a metal machining tool, wherein the first mold element is configured as a holding-down mechanism, for producing the first mold element, a main body made of plastics material is provided, wherein a surface of the main body is subdivided into a plurality of regions, on at least one region of the surface of the main body, at least one casting mold is arranged, wherein the at least one casting mold and the at least one region of the surface enclose at least one cavity, which forms a negative mold for a layer of plastics material to be applied, wherein plastics material is filled into the at least one cavity and cured, wherein the plastics material in the at least one region is connected to the surface of the main body and applied to it, forming the layer.

    LOW MELTING TEMPERATURE METAL FILL FOR ADDITIVELY MANUFACTURED TOOLS

    公开(公告)号:US20210086251A1

    公开(公告)日:2021-03-25

    申请号:US16905140

    申请日:2020-06-18

    Abstract: A forming tool including an additive manufactured polymer shell defining a first side and an opposite second side. The forming tool includes a support structure mechanically connected to the second side of the shell. The support structure may be formed by pouring a molten backfill material into the shell, and solidifying the backfill material. The backfill material includes a low melting temperature metal, fusible alloy, or other element. The solidified backfill material has a strength and rigidity greater than the polymer used to make the shell. The first surface of the shell includes a complex surface for bringing into contact with a material in a stamping process to form a stamped part.

    Blade cutting device and blade cutting method

    公开(公告)号:US10953456B2

    公开(公告)日:2021-03-23

    申请号:US16078226

    申请日:2016-02-24

    Abstract: A blade cutting device includes a material accommodation section having a plurality of accommodation chambers for accommodating the band-shaped materials used to form blades, in such a manner as to be sorted by type; a band-shaped material machining section having a feed unit for feeding a band-shaped material pulled out from a predetermined accommodation chamber and a cutting unit for cutting the band-shaped material into a predetermined length for forming blades; and a control section for causing the material accommodation section to move so as to locate the predetermined accommodation chamber at a position facing the band-shaped material machining section.

    Guided keeper assembly and method for metal forming dies

    公开(公告)号:US10343205B2

    公开(公告)日:2019-07-09

    申请号:US16015244

    申请日:2018-06-22

    Abstract: A guided keeper assembly includes a base, at least one marginal fastener aperture to detachably mount the base to an associated die shoe, and a central guide aperture. A guide pin is closely received in the central aperture of the base. A first end of the guide pin has an enlarged head to positively limit travel between the die shoe and die pad, and an opposite second end with a generally flat terminal shoulder configured for close reception in a blind hole in the die pad. The shoulder has a fastener aperture at a location spaced radially offset from the central axis of the guide pin. A fastener extends through the fastener aperture in the die pad and engages in the fastener aperture in the second end of the guide pin to securely, yet detachably, connect the second end portion of the guide pin with the die pad.

    GUIDED KEEPER ASSEMBLY AND METHOD FOR METAL FORMING DIES

    公开(公告)号:US20180297101A1

    公开(公告)日:2018-10-18

    申请号:US16015244

    申请日:2018-06-22

    Abstract: A guided keeper assembly includes a base, at least one marginal fastener aperture to detachably mount the base to an associated die shoe, and a central guide aperture. A guide pin is closely received in the central aperture of the base. A first end of the guide pin has an enlarged head to positively limit travel between the die shoe and die pad, and an opposite second end with a generally flat terminal shoulder configured for close reception in a blind hole in the die pad. The shoulder has a fastener aperture at a location spaced radially offset from the central axis of the guide pin. A fastener extends through the fastener aperture in the die pad and engages in the fastener aperture in the second end of the guide pin to securely, yet detachably, connect the second end portion of the guide pin with the die pad.

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