摘要:
An exemplary apparatus for impregnating varnish into stator coils of a hairpin winding type stator includes a supporting frame vertically installed on a base frame, a tilting bracket installed upper end portion of the supporting frame to be capable of tilting, a rotary bracket installed on the tilting bracket to be rotatable along a circumferential direction, core chucking members installed on the rotary bracket, inserted into a plurality of bolt engagement hole provided in the stator core, and fixing the stator core to the rotary bracket, a first varnish application unit movably installed on the base frame, and configured to apply the varnish to interior and exterior sides of a crown portion of the stator coils, and a second varnish application unit movably installed on the base frame, and configured to apply the varnish to interior and exterior sides of the welding portion of the stator coils.
摘要:
The present disclosure relates to a method to apply an insulation to a retaining ring for end windings of an electric machine and to a fillable bag to apply an insulation to a retaining ring. Disclosed is a method to apply an insulation to a retaining ring for end windings of an electric machine, with the steps of providing a retaining ring housing, attaching an insulation at the inside of the retaining ring housing, and inflating a bag inside the retaining ring housing to apply pressure to the insulation. Also disclosed is a fillable bag to apply a pressure to an electric insulation inside a retaining ring for end windings of an electric machine.
摘要:
A stator (1) and a method for manufacturing such a stator for an electric machine. Windings of the stator (1) protrude in the longitudinal direction beyond a cylindrical stator body (3) in the form of end windings (17, 19) on end faces (13, 15) of the stator body (3). In this case, a complementarily designed accommodating region (31) is provided on a housing (21), with the result that, when the housing (21) is assembled with the stator body (3), the windings of the end winding (17) can be pressed. As a result, good thermal contact can be effected between the end winding (17) and the housing (21), which is cooled via a cooling apparatus (25), for example.
摘要:
An arrangement apparatus and an arrangement method of allowing gripping devices to grip electrical conductors by using inexpensive, simple, and small-sized configurations. A stator manufacturing apparatus for arranging coil elements in a ring shape includes: a plurality of gripping devices that are arranged in a ring shape and grip coil elements; robot arms that supply the coil elements to the gripping devices; and a turntable that integrally rotates the plurality of gripping devices. According to this, the gripping devices are rotated by the turntable is aligned in a ring shape, and thus, the coil elements are supplied to the arrangement points by the robot arms and the plurality of coil elements can be aligned in a ring shape while gripped by the gripping devices.
摘要:
A methodology of sleeving at least one lead of a stator is provided. The methodology includes the steps of robotically selecting at least one of the stator leads, and robotically positioning an insulating sleeve over the stator lead.
摘要:
In an electrodynamic apparatus, a method of securing a coil basket of the type that includes a plurality of top coils and a plurality of bottom coils to a bracing assembly that includes a plurality of support braces includes steps of banding the top coil, the bottom coil and the support brace to each other; positioning a number of inflatable bladders, respectively, between the top coils and the bottom coils in the location of the bandings; and simultaneously inflating the bladders to a predetermined pressure that is sufficient to tension the bandings to a predetermined force, whereby forces that are transmitted to the coil basket from such inflation are imparted evenly throughout the coil basket and at the same time. An improved end winding region support system is also described.
摘要:
In order for a coil winding head, preferably to be reinforced by the baked-lacquer process, to be compression-molded with no need for preliminary pre-positioning by tape-wrapping and with no damage to the winding wires, a form shell apparatus is provided with a form core, which radially confines the coil end forms shape on the inside, with a radially advanced confining form shell divided into at least two parts in the circumferential direction. This multi-part shell radially confines the coil end turns on the outside. A compression form shell axially advanceable against the coil end turns confines the coil end turns in an axial direction. It has, on its inner and outer circumferential surfaces, integrally molded guide fingers, which extend axially in the direction of the coil end turns to be shaped. Corresponding guide grooves are molded into the form core and the confining form shell, into which guide grooves the guide fingers extend. Furthermore, the compression form shell has axial inner and outer compression fingers, which extend into the gaps of the coil winding head and press the winding of the said coil winding head in the radial or tangential direction. After assembly, the apparatus safely secures and protects the coil end turns in the desired position and shape.
摘要:
A process and device for forming the winding core of a stator or rotor. The winding core is only partially exposed to shaping pressure. Shaping is then continued progressively over the core periphery. A device for effecting the method includes a single or multipartite pressing tool for the winding core. The tool is rotatable relative to the long axis of a stator or rotor. In a preferred embodiment, the tool has a narrow shaping part positioned adjacent to a wrapping tool used to provide a wrapping about the shaped coil.
摘要:
An electric machine has a stack of stator plates forming a central throughgoing passage defining an axis and having an array of inwardly open and insulated axial grooves in the passage. A plurality of stator coils together form a tubular stator winding have a generally cylindrical central portion lying in the grooves, one end portion formed as a dome with a central aperture at the axis to one axial side of the stack, and another end portion of cylindrical slope to the other axial side of the stack. The domed end portion of the stator coil is secured together and physically stabilized by means of insulating lacquer and/or a domed insulating cage received within the domed end portion and mainly of smaller inside diameter than the outside diameter of a rotor within the stator coil.