Carpets with improved fuzz-resistance
    4.
    发明授权
    Carpets with improved fuzz-resistance 有权
    地毯具有改善的抗绒毛性

    公开(公告)号:US07018492B1

    公开(公告)日:2006-03-28

    申请号:US09696519

    申请日:2000-10-25

    Abstract: Tufted carpets bonded with thermoplastic binders and having improved resistance to fuzz formation due to removal of pile yarn filaments from tuft bundles comprise one or more backings, face yarn that forms a pile on one side and stitches on an opposite side, a thermoplastic binder that binds stitches and the backing or backings, and an organic polymer that bonds filaments of the stitches. Processes for making carpets comprise applying to a stitched side of a tufted backing a liquid stitch bind composition comprising an organic polymer component, removing a liquid component of the composition to bond filaments of the stitches and bonding stitches and one or more backings with a thermoplastic binder that is melted or applied as a melt in contact with the stitched side and the backing or backings and solidified.

    Abstract translation: 与热塑性粘合剂结合并具有改善的抗绒毛形成的簇绒地毯由于从绒头束中去除绒头纱线,包括一个或多个背衬,在一侧形成绒毛并在相对侧上缝合的面纱,结合在一起的热塑性粘合剂 针迹和背衬或背衬,以及结合针迹的丝的有机聚合物。 用于制造地毯的方法包括向簇绒背衬的缝合侧施加包含有机聚合物组分的液体缝合组合物,除去组合物的液体组分以将线圈的长丝和接合线圈与一个或多个背衬与热塑性粘合剂 熔化或作为与缝合侧和背衬或背衬接触的熔体施加并固化。

    Synthetic turf and method for applying adhesive
    5.
    发明申请
    Synthetic turf and method for applying adhesive 审中-公开
    合成草坪和施用粘合剂的方法

    公开(公告)号:US20060013989A1

    公开(公告)日:2006-01-19

    申请号:US11157004

    申请日:2005-06-20

    Abstract: A synthetic turf is made by providing a tufted material having a plurality of bundles of fibers extending outwardly from a front side thereof; providing a hot melt adhesive having a ring and ball softening point and heating the adhesive to a temperature corresponding to at least its ring and ball softening point; and applying the thus heated hot melt adhesive to a back side of the tufted material, wherein the adhesive cools to a temperature substantially below its ring and ball softening point after it has been applied to the back side of the tufted material. The thus treated material is preferably passed directly against and around a heated drum maintained at a temperature substantially corresponding to the ring and ball softening point of the hot melt adhesive to render the adhesive in a sufficiently plastic state such that the adhesive substantially penetrates into interstices of the bundles of fibers to substantially bind together each of the fibers of each of the bundles.

    Abstract translation: 通过提供具有从其前侧向外延伸的多根纤维束的簇绒材料制成合成草皮; 提供具有环球软化点的热熔粘合剂,并将粘合剂加热到至少对应于其环球软化点的温度; 并将如此加热的热熔粘合剂施加到簇绒材料的背面,其中粘合剂在被施加到簇绒材料的背面之后冷却至基本上低于其环和球软化点的温度。 这样处理的材料优选直接抵靠保持在基本上对应于热熔粘合剂的环和球软化点的温度的加热滚筒周围,使粘合剂处于充分塑性状态,使得粘合剂基本上渗透到 纤维束基本上将每个束的纤维捆扎在一起。

    Low-shrink polypropylene tape fibers
    8.
    发明申请
    Low-shrink polypropylene tape fibers 审中-公开
    低收缩聚丙烯带纤维

    公开(公告)号:US20040137817A1

    公开(公告)日:2004-07-15

    申请号:US10751395

    申请日:2004-01-05

    Abstract: Improvements in preventing heat- and moisture-shrink problems in specific polypropylene tape fibers are provided. Such fibers are basically manufactured through the initial production of polypropylene films or tubes which are then slit into very thin, though flat (and having very high cross sectional aspect ratios) tape fibers thereafter. Such fibers (and thus the initial films and/or tubes) require the presence of certain compounds that quickly and effectively provide rigidity to the target polypropylene tape fiber after heat-setting. Generally, these compounds include any structure that nucleates polymer crystals within the target polypropylene after exposure to sufficient heat to melt the initial pelletized polymer and upon allowing such a melt to cool. The compounds must nucleate polymer crystals at a higher temperature than the target polypropylene without the nucleating agent during cooling. In such a manner, the nullrigidifyingnull nucleator compounds provide nucleation sites for polypropylene crystal growth. Upon slitting of the initial film and/or tube, the fiber is then exposed to sufficient heat to grow the crystalline network, thus holding the fiber in a desired position. The preferred nullrigidifyingnull compounds include dibenzylidene sorbitol based compounds, as well as less preferred compounds, such as sodium benzoate, certain sodium and lithium phosphate salts (such as sodium 2,2null-methylene-bis-(4,6-di-tert-butylphenyl)phosphate, otherwise known as NA-11). Specific methods of manufacture of such inventive tape fibers, as well as fabric articles made therefrom, are also encompassed within this invention.

    Abstract translation: 提供了防止特定聚丙烯带纤维中的热收缩和水分收缩问题的改进。 这种纤维基本上通过初始生产聚丙烯薄膜或管制成,然后将其切成非常薄的(但具有非常高的截面长宽比)的带状纤维。 这样的纤维(因此初始的膜和/或管)需要存在某些化合物,其在热定型之后快速且有效地为目标聚丙烯带纤维提供刚性。 通常,这些化合物包括在暴露于足够的热量以熔化初始颗粒状聚合物之后和允许这样的熔体冷却时使目标聚丙烯中的聚合物晶体成核的任何结构。 在冷却期间,化合物必须在比没有成核剂的目标聚丙烯更高的温度下使聚合物晶体成核。 以这种方式,“硬化”成核剂化合物提供聚丙烯晶体生长的成核位点。 在切割初始膜和/或管时,然后将纤维暴露于足够的热量以生长结晶网络,从而将纤维保持在期望的位置。 优选的“硬化”化合物包括二亚苄基山梨醇基化合物,以及较不优选的化合物,例如苯甲酸钠,某些钠和磷酸锂盐(例如2,2'-亚甲基 - 双 - (4,6-二 - 叔丁基苯基)磷酸酯,也称为NA-11)。 制造这种本发明的带状纤维的具体方法以及由其制成的织物制品也包括在本发明内。

    Method of producing low-shrink polypropylene tape fibers
    9.
    发明申请
    Method of producing low-shrink polypropylene tape fibers 有权
    生产低收缩聚丙烯带纤维的方法

    公开(公告)号:US20030127768A1

    公开(公告)日:2003-07-10

    申请号:US10027626

    申请日:2001-12-21

    Abstract: Improvements in preventing heat- and moisture-shrink problems in specific polypropylene tape fibers are provided. Such fibers are basically manufactured through the initial production of polypropylene films or tubes which are then slit into very thin, though flat (and having very high cross sectional aspect ratios) tape fibers thereafter. Such fibers (and thus the initial films and/or tubes) require the presence of certain compounds that quickly and effectively provide rigidity to the target polypropylene tape fiber after heat-setting. Generally, these compounds include any structure that nucleates polymer crystals within the target polypropylene after exposure to sufficient heat to melt the initial pelletized polymer and upon allowing such a melt to cool. The compounds must nucleate polymer crystals at a higher temperature than the target polypropylene without the nucleating agent during cooling. In such a manner, the nullrigidifyingnull nucleator compounds provide nucleation sites for polypropylene crystal growth. Upon slitting of the initial film and/or tube, the fiber is then exposed to sufficient heat to grow the crystalline network, thus holding the fiber in a desired position. The preferred nullrigidifyingnull compounds include dibenzylidene sorbitol based compounds, as well as less preferred compounds, such as sodium benzoate, certain sodium and lithium phosphate salts (such as sodium 2,2null-methylene-bis-(4,6-di-tert-butylphenyl)phosphate, otherwise known as NA-11). Specific methods of manufacture of such inventive tape fibers, as well as fabric articles made therefrom, are also encompassed within this invention.

    Abstract translation: 提供了防止特定聚丙烯带纤维中的热收缩和水分收缩问题的改进。 这种纤维基本上通过初始生产聚丙烯薄膜或管制成,然后将其切成非常薄的(但具有非常高的截面长宽比)的带状纤维。 这样的纤维(因此初始的膜和/或管)需要存在某些化合物,其在热定型之后快速且有效地为目标聚丙烯带纤维提供刚性。 通常,这些化合物包括在暴露于足够的热量以熔化初始颗粒状聚合物之后和允许这样的熔体冷却时使目标聚丙烯中的聚合物晶体成核的任何结构。 在冷却期间,化合物必须在比没有成核剂的目标聚丙烯更高的温度下使聚合物晶体成核。 以这种方式,“硬化”成核剂化合物提供聚丙烯晶体生长的成核位点。 在切割初始膜和/或管时,然后将纤维暴露于足够的热量以生长结晶网络,从而将纤维保持在期望的位置。 优选的“硬化”化合物包括二亚苄基山梨醇基化合物,以及较不优选的化合物,例如苯甲酸钠,某些钠和磷酸锂盐(例如2,2'-亚甲基 - 双 - (4,6-二 - 叔丁基苯基)磷酸酯,也称为NA-11)。 制造这种本发明的带状纤维的具体方法以及由其制成的织物制品也包括在本发明内。

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