Abstract:
The present application belongs to the technical field of aluminum metallurgy, and specifically relates to a method for producing metallic aluminum and polysilicon with a high-silicon aluminum-containing resource. The method includes: pretreating the high-silicon aluminum-containing resource to obtain an aluminum-silicon oxide material; the aluminum-silicon oxide material is used to produce a metallic aluminum product and a copper-aluminum-silicon alloy with silicon enriched by molten salt electrolysis in a double-chamber electrolytic cell; and the copper-aluminum-silicon alloy is used to produce an aluminum-silicon alloy and/or polysilicon by molten salt electrolysis in a single-chamber electrolytic cell, and further separating the aluminum-silicon alloy by physical methods to obtain polysilicon. The present application has characteristics such as low production cost, continuous electrolysis operations, high product quality, and environmental friendliness.
Abstract:
It is described a process for extracting aluminum from aluminum-bearing materials comprising the steps of leaching the aluminum-bearing material with HCl to obtain aluminum chloride; separating and purifying the aluminum chloride; providing aluminum chloride to an electrolysis cell comprising an anode connected to a source of hydrogen gas delivering the hydrogen gas during use to the anode, and a cathode; passing an electric current from the anode through the cathode, depositing aluminum at the cathode; and draining the aluminum from the cathode.
Abstract:
A method for preparing an aluminum-zirconium-boron alloy and synchronously preparing a cryolite is provided. The method includes the following steps: Step A: placing aluminum in a reactor, heating the reactor to 700-850 degrees centigrade, and adding a mixture consisting of fluorozirconate and fluoborate in a molar ratio of x: y into the reactor; Step B: stirring the reactants for 4-6 hours and extracting the upper molten liquid to obtain a cryolite, wherein the lower substance is an aluminum-zirconium-boron alloy, and aluminum is added in an excess amount. The method provided herein for preparing an aluminum-zirconium-boron alloy which is mild in reaction condition, easy to control and simple in technical flow can prepare a high-quality product through a complete reaction, besides, the use of the synchronously prepared low molecular ratio cryolites (KF.AlF3 and NaF.AlF3) in the aluminum electrolysis industry can achieve a proper electrical conductivity.
Abstract:
The invention concerns non-ferrous metallurgy, in particular the composition of an electrolyte for electrically obtaining aluminum by the electrolysis of fluoride melts. The electrolyte proposed contains, in % by weight: sodium fluoride 26-43, potassium fluoride up to 12, lithium fluoride up to 5, calcium fluoride 2-6, alumina 2-6, aluminum fluoride and admixtures—the remainder. The technical result is to increase the solubility of alumina in the electrolyte at a temperature of 830-930° C. In the electrolyte being applied for, the carbon and inert electrode materials are not destroyed, and the use of special methods to purify the aluminum of melt components is not required.
Abstract:
In some aspects, the invention relates to apparatuses and methods for connecting a liquid first metal cathode to a current source of an electrolytic cell comprising a conduit having a first and second end, liquid first metal disposed at the first end of the conduit, a solid first metal disposed at the second end of the conduit, and a solid conductor portion in electrical contact with the solid first metal.
Abstract:
A cyclic preparation method including the following steps: a) boric acid or boric anhydride is added with hydrofluoric acid and then with potassium sulfate for reaction to generate potassium fluoborate; titanium-iron concentrate is added with hydrofluoric acid and then with potassium sulfate for reaction to generate potassium fluotitanate; B) the potassium fluoborate is mixed with the potassium fluotitanate, and the mixture reacts with aluminum to generate titanium boride and potassium cryolite; C) the potassium cryolite is sucked out and then fed into a rotary reaction kettle together with concentrated sulfuric acid, hydrogen fluoride gas as well as potassium sulfate and potassium aluminum sulfate are generated by reaction in the rotary reaction kettle, and the hydrogen fluoride gas is collected and then dissolved in water to obtain hydrofluoric acid aqueous solution; and D) the obtained hydrofluoric acid aqueous solution and potassium sulfate aqueous solution are recycled.
Abstract:
A cyclic preparation method for producing titanium boride from intermediate feedstock sodium-based titanium-boron-fluorine salt mixture and producing sodium cryolite as byproduct, which comprises the steps: a) boric acid or boric anhydride is added with hydrofluoric acid and then with sodium carbonate solution for concentration and crystallization to generate sodium fluoborate; titanium-iron concentrate is added with hydrofluoric acid and then with sodium carbonate and sodium hydroxide to obtain sodium fluotitanate; B) the sodium fluoborate is mixed with the sodium fluotitanate, and the mixture reacts with aluminum to generate titanium boride and sodium cryolite; C) the sodium cryolite is sucked out and then fed into a rotary reaction kettle together with concentrated sulfuric acid, hydrogen fluoride gas as well as sodium sulfate and sodium aluminum sulfate are generated by reaction in the rotary reaction kettle, and the hydrogen fluoride gas is collected and then dissolved in water to obtain hydrofluoric acid aqueous solution; and D) the obtained hydrofluoric acid aqueous solution is recycled.
Abstract:
A method of producing titanium, comprising providing an oxide of titanium having a level of impurities of at least 1.0 wt %, reacting the oxide of titanium to form a titanium oxycarbide; and electrolysing the titanium oxycarbide in an electrolyte, with the titanium oxycarbide configured as an anode; and recovering a refined titanium metal from a cathode in the electrolyte.
Abstract:
Power pulsing, such as current pulsing, is used to control the structures of metals and alloys electrodeposited in non-aqueous electrolytes. Using waveforms containing different types of pulses: cathodic, off-time and anodic, internal microstructure, such as grain size, phase composition, phase domain size, phase arrangement or distribution and surface morphologies of the as-deposited alloys can be tailored. Additionally, these alloys exhibit superior macroscopic mechanical properties, such as strength, hardness, ductility and density. Waveform shape methods can produce aluminum alloys that are comparably hard (about 5 GPa and as ductile (about 13% elongation at fracture) as steel yet nearly as light as aluminum; or, stated differently, harder than aluminum alloys, yet lighter than steel, at a similar ductility. Al—Mn alloys have been made with such strength to weight ratios. Additional properties can be controlled, using the shape of the current waveform.
Abstract:
Disclosed are processes and electrolytic cells that can be used to extract and thereby recover aluminum from aluminum-containing waste, including an aluminum dross that is suitable for disposal in a land-fill. The disclosed processes and cells use ionic liquids as an electrolyte.