METHOD FOR PRODUCING METALLIC ALUMINUM AND POLYSILICON WITH HIGH-SILICON ALUMINUM-CONTAINING RESOURCE

    公开(公告)号:US20240247391A1

    公开(公告)日:2024-07-25

    申请号:US18289876

    申请日:2022-04-21

    Inventor: Zhongwei ZHAO

    Abstract: The present application belongs to the technical field of aluminum metallurgy, and specifically relates to a method for producing metallic aluminum and polysilicon with a high-silicon aluminum-containing resource. The method includes: pretreating the high-silicon aluminum-containing resource to obtain an aluminum-silicon oxide material; the aluminum-silicon oxide material is used to produce a metallic aluminum product and a copper-aluminum-silicon alloy with silicon enriched by molten salt electrolysis in a double-chamber electrolytic cell; and the copper-aluminum-silicon alloy is used to produce an aluminum-silicon alloy and/or polysilicon by molten salt electrolysis in a single-chamber electrolytic cell, and further separating the aluminum-silicon alloy by physical methods to obtain polysilicon. The present application has characteristics such as low production cost, continuous electrolysis operations, high product quality, and environmental friendliness.

    Method for preparing aluminum-zirconium-boron alloy and synchronously preparing crylite
    3.
    发明授权
    Method for preparing aluminum-zirconium-boron alloy and synchronously preparing crylite 有权
    制备铝 - 锆 - 硼合金并同步制备镁石的方法

    公开(公告)号:US09546098B2

    公开(公告)日:2017-01-17

    申请号:US14416674

    申请日:2012-11-26

    Abstract: A method for preparing an aluminum-zirconium-boron alloy and synchronously preparing a cryolite is provided. The method includes the following steps: Step A: placing aluminum in a reactor, heating the reactor to 700-850 degrees centigrade, and adding a mixture consisting of fluorozirconate and fluoborate in a molar ratio of x: y into the reactor; Step B: stirring the reactants for 4-6 hours and extracting the upper molten liquid to obtain a cryolite, wherein the lower substance is an aluminum-zirconium-boron alloy, and aluminum is added in an excess amount. The method provided herein for preparing an aluminum-zirconium-boron alloy which is mild in reaction condition, easy to control and simple in technical flow can prepare a high-quality product through a complete reaction, besides, the use of the synchronously prepared low molecular ratio cryolites (KF.AlF3 and NaF.AlF3) in the aluminum electrolysis industry can achieve a proper electrical conductivity.

    Abstract translation: 提供了制备铝 - 锆 - 硼合金并同时制备冰晶石的方法。 该方法包括以下步骤:步骤A:将铝置于反应器中,将反应器加热至700-850摄氏度,并将由氟锆酸盐和氟硼酸盐组成的混合物以x:y的摩尔比加入到反应器中; 步骤B:搅拌反应物4-6小时,提取上部熔融液体,得到冰晶石,其中低级物质为铝 - 锆 - 硼合金,并以过量的量加入铝。 本文提供的制备在反应条件温和,易于控制和工艺流程简单的铝 - 锆 - 硼合金的方法可以通过完全反应制备高品质的产品,此外,使用同步制备的低分子量 铝电解工业中的比例冰晶石(KF.AlF3和NaF.AlF3)可以实现适当的导电性。

    ELECTROLYTE FOR OBTAINING MELTS USING AN ALUMINUM ELECTROLYZER
    4.
    发明申请
    ELECTROLYTE FOR OBTAINING MELTS USING AN ALUMINUM ELECTROLYZER 审中-公开
    使用铝电解液得到的电解质的电解质

    公开(公告)号:US20160145753A1

    公开(公告)日:2016-05-26

    申请号:US14902947

    申请日:2013-07-09

    CPC classification number: C25C3/18

    Abstract: The invention concerns non-ferrous metallurgy, in particular the composition of an electrolyte for electrically obtaining aluminum by the electrolysis of fluoride melts. The electrolyte proposed contains, in % by weight: sodium fluoride 26-43, potassium fluoride up to 12, lithium fluoride up to 5, calcium fluoride 2-6, alumina 2-6, aluminum fluoride and admixtures—the remainder. The technical result is to increase the solubility of alumina in the electrolyte at a temperature of 830-930° C. In the electrolyte being applied for, the carbon and inert electrode materials are not destroyed, and the use of special methods to purify the aluminum of melt components is not required.

    Abstract translation: 本发明涉及有色冶金,特别是通过电解氟化物熔体电解获得铝的电解质的组成。 提出的电解质含有:以重量计:氟化钠26-43,氟化钾高达12,氟化锂高达5,氟化钙2-6,氧化铝2-6,氟化铝及其混合物。 技术结果是在830-930℃的温度下提高氧化铝在电解液中的溶解度。在所用的电解液中,碳和惰性电极材料不会被破坏,而采用特殊方法来净化铝 的熔体组分不需要。

    Cyclic preparation method for producing titanium boride from intermediate feedstock potassium-based titanium-boron-fluorine salt mixture and producing potassium cryolite as byproduct
    6.
    发明授权
    Cyclic preparation method for producing titanium boride from intermediate feedstock potassium-based titanium-boron-fluorine salt mixture and producing potassium cryolite as byproduct 有权
    从中间体原料钾基钛硼氟盐混合物制备钛硼化物并生产冰晶石钾作为副产物的循环制备方法

    公开(公告)号:US08641996B2

    公开(公告)日:2014-02-04

    申请号:US13709023

    申请日:2012-12-09

    Abstract: A cyclic preparation method including the following steps: a) boric acid or boric anhydride is added with hydrofluoric acid and then with potassium sulfate for reaction to generate potassium fluoborate; titanium-iron concentrate is added with hydrofluoric acid and then with potassium sulfate for reaction to generate potassium fluotitanate; B) the potassium fluoborate is mixed with the potassium fluotitanate, and the mixture reacts with aluminum to generate titanium boride and potassium cryolite; C) the potassium cryolite is sucked out and then fed into a rotary reaction kettle together with concentrated sulfuric acid, hydrogen fluoride gas as well as potassium sulfate and potassium aluminum sulfate are generated by reaction in the rotary reaction kettle, and the hydrogen fluoride gas is collected and then dissolved in water to obtain hydrofluoric acid aqueous solution; and D) the obtained hydrofluoric acid aqueous solution and potassium sulfate aqueous solution are recycled.

    Abstract translation: 一种循环制备方法,包括以下步骤:a)向氢氟酸中加入硼酸或硼酸酐,然后加入硫酸钾反应生成氟硼酸钾; 加入铁 - 铁精矿与氢氟酸,然后加硫酸钾反应生成氟钛酸钾; B)氟硼酸钾与氟钛酸钾混合,混合物与铝反应产生硼化钛和冰晶石; C)将钾冰晶石吸出,然后与浓硫酸一起进料到旋转反应釜中,通过在旋转反应釜中反应产生氟化氢气体以及硫酸钾和硫酸铝钾,氟化氢气体为 收集,然后溶于水,得到氢氟酸水溶液; 和D)得到的氢氟酸水溶液和硫酸钾水溶液被回收。

    CYCLIC PREPARATION METHOD FOR PRODUCING TITANIUM BORIDE FROM INTERMEDIATE FEEDSTOCK SODIUM-BASED TITANIUM-BORON-FLUORINE SALT MIXTURE AND PRODUCING SODIUM CRYOLITE AS BYPRODUCT
    7.
    发明申请
    CYCLIC PREPARATION METHOD FOR PRODUCING TITANIUM BORIDE FROM INTERMEDIATE FEEDSTOCK SODIUM-BASED TITANIUM-BORON-FLUORINE SALT MIXTURE AND PRODUCING SODIUM CRYOLITE AS BYPRODUCT 失效
    以中间体原料为原料生产钛酸钡的循环制备方法,以生产钠盐为原料生产钠钙钛矿盐酸盐

    公开(公告)号:US20130095020A1

    公开(公告)日:2013-04-18

    申请号:US13708961

    申请日:2012-12-08

    Abstract: A cyclic preparation method for producing titanium boride from intermediate feedstock sodium-based titanium-boron-fluorine salt mixture and producing sodium cryolite as byproduct, which comprises the steps: a) boric acid or boric anhydride is added with hydrofluoric acid and then with sodium carbonate solution for concentration and crystallization to generate sodium fluoborate; titanium-iron concentrate is added with hydrofluoric acid and then with sodium carbonate and sodium hydroxide to obtain sodium fluotitanate; B) the sodium fluoborate is mixed with the sodium fluotitanate, and the mixture reacts with aluminum to generate titanium boride and sodium cryolite; C) the sodium cryolite is sucked out and then fed into a rotary reaction kettle together with concentrated sulfuric acid, hydrogen fluoride gas as well as sodium sulfate and sodium aluminum sulfate are generated by reaction in the rotary reaction kettle, and the hydrogen fluoride gas is collected and then dissolved in water to obtain hydrofluoric acid aqueous solution; and D) the obtained hydrofluoric acid aqueous solution is recycled.

    Abstract translation: 一种从中间体原料钠基钛硼氟盐混合物制备钛硼化物并生产作为副产物的冰晶石钠的循环制备方法,其包括以下步骤:a)向硼酸或硼酸酐中加入氢氟酸,然后加入碳酸钠 浓度和结晶溶液产生氟硼酸钠; 加入铁 - 铁精矿,加入氢氟酸,然后加入碳酸钠和氢氧化钠,得到氟钛酸钠; B)氟硼酸钠与氟钛酸钠混合,混合物与铝反应产生硼化钛和钠冰晶石; C)将冰晶石钠吸出,然后与浓硫酸一起进料到旋转反应釜中,通过在旋转反应釜中反应产生氟化氢气体以及硫酸钠和硫酸铝钠,氟化氢气体为 收集,然后溶于水,得到氢氟酸水溶液; 和D)将所得氢氟酸水溶液再循环。

    ELECTRODEPOSITED ALLOYS AND METHODS OF MAKING SAME USING POWER PULSES
    9.
    发明申请
    ELECTRODEPOSITED ALLOYS AND METHODS OF MAKING SAME USING POWER PULSES 审中-公开
    电沉积合金及其使用电源脉冲制造相同方法

    公开(公告)号:US20110083967A1

    公开(公告)日:2011-04-14

    申请号:US12579062

    申请日:2009-10-14

    Abstract: Power pulsing, such as current pulsing, is used to control the structures of metals and alloys electrodeposited in non-aqueous electrolytes. Using waveforms containing different types of pulses: cathodic, off-time and anodic, internal microstructure, such as grain size, phase composition, phase domain size, phase arrangement or distribution and surface morphologies of the as-deposited alloys can be tailored. Additionally, these alloys exhibit superior macroscopic mechanical properties, such as strength, hardness, ductility and density. Waveform shape methods can produce aluminum alloys that are comparably hard (about 5 GPa and as ductile (about 13% elongation at fracture) as steel yet nearly as light as aluminum; or, stated differently, harder than aluminum alloys, yet lighter than steel, at a similar ductility. Al—Mn alloys have been made with such strength to weight ratios. Additional properties can be controlled, using the shape of the current waveform.

    Abstract translation: 使用诸如电流脉冲的功率脉冲来控制电沉积在非水电解质中的金属和合金的结构。 使用包含不同类型脉冲的波形:阴极,关断时间和阳极,可以定制内部微结构,例如晶粒尺寸,相组成,相域尺寸,相位布置或分布以及沉积合金的表面形貌。 另外,这些合金表现出优异的宏观力学性能,例如强度,硬度,延展性和密度。 波形形状方法可以产生相当硬(约5GPa)和作为延性(约13%的断裂伸长率)的铝合金,但几乎与铝一样轻;或者说不同于铝合金比钢更硬, 以类似的延展性制造Al-Mn合金,其重量比可以通过使用电流波形的形状来控制。

    ALUMINUM RECOVERY PROCESS
    10.
    发明申请
    ALUMINUM RECOVERY PROCESS 有权
    铝回收工艺

    公开(公告)号:US20110000782A1

    公开(公告)日:2011-01-06

    申请号:US12867143

    申请日:2009-02-10

    CPC classification number: C25C3/24 C25C3/18

    Abstract: Disclosed are processes and electrolytic cells that can be used to extract and thereby recover aluminum from aluminum-containing waste, including an aluminum dross that is suitable for disposal in a land-fill. The disclosed processes and cells use ionic liquids as an electrolyte.

    Abstract translation: 公开了可用于从含铝废物中提取并从而回收铝的方法和电解池,包括适合在填土中处理的铝渣。 所公开的方法和细胞使用离子液体作为电解质。

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