Abstract:
The invention describes a process for producing sulfuric acid by catalytic oxidation of SO2 to SO3 and subsequent absorption of the SO3 in sulfuric acid, wherein the SO3 is introduced into a first absorption stage (primary absorber) and at least partly absorbed there in concentrated sulfuric acid, wherein the SO3 not absorbed in the first absorption stage is supplied to a second absorption stage (secondary absorber) for the further absorption in concentrated sulfuric acid, and wherein the sulfuric acid is cooled after passing through the two absorption stages. The cooling of the sulfuric acid is effected in at least two heat exchangers connected in parallel, wherein one of the at least two heat exchangers is operated as partial evaporator and is cooled with boiler feed water/steam and the other one is cooled with cooling water and operated as pure acid cooler.
Abstract:
A method of producing sulphuric acid from a sour tail gas comprises (a) obtaining a sour tail gas stream comprising H2S or reduced sulphur species or a combination thereof from an oil and gas facility; (b) subjecting the sour tail gas stream to oxidation and obtaining an oxidized gas stream comprising SO2; and, (c) utilizing the oxidized gas stream to obtain sulphuric acid and a SO2 reduced tail gas stream. The method may further comprise subjecting the oxidized gas stream to a regenerable absorption process. The sulphuric acid may be used to produce fertilizer.
Abstract:
The present invention relates to a process plant for the oxidation of SO2 to SO3 in a process gas, said process plant comprising a heat exchanger configured for heating the process gas by heat exchange with an oxidized process gas and/or a further oxidized process gas by providing thermal contact between said process gas and said oxidized process gas and/or said further oxidized process gas, a first zone of material catalytically active in oxidation of SO2 to SO3, and a boiler configured for containing steam being heated by the oxidized process gas and/or the further oxidized process after said oxidized process gas has been cooled in the heat exchanger characterized in the cooled oxidized process gas in the boiler being non-condensing with the benefit of providing the possibility for a smaller heat exchanger which may be made with only moderate corrosion resistant materials, compared to a process plant according to the prior art, as well as a related process.
Abstract:
A process for sulfonating at least one halobenzene with sulfur trioxide (SO3) comprising the following steps: Step 1. manufacturing a gaseous mixture [mixture (M)] comprising SO3 and at least one additional gas different from SO3 by oxidizing sulfur dioxide in the presence of at least one catalyst, wherein the SO3 content in mixture (M) is from 1 to 95% by volume, relative to the total volume of mixture (M); and step 2 contacting said mixture (M) with said at least one halobenzene.
Abstract:
A method is disclosed for oxidizing sulfur dioxide using the contact process in which a gas stream comprising the sulfur dioxide and oxygen itself is used as the cooling medium in a contact apparatus comprising a double pipe heat exchanger. In associated systems for producing sulfuric acid, certain heat exchangers can be omitted thereby allowing for simpler and less expensive systems. The invention is suitable for systems using either a single or, in particular, a double absorption process. Further, the invention is suitable in new systems or in a retrofit of existing systems.
Abstract:
The present invention relates to a process and a device for the combustion of sulphur and/or sulphur-containing compounds, via which a sufficient production of SO2-containing gases having a high SO2 concentration is made possible. The combustion preferably proceeds using a combustion gas which has an oxygen fraction at least as high as air, but preferably a higher fraction of oxygen. The process and the device should be suitable, in particular, for providing sulphur dioxide as a source for further production of sulphuric acid or highly concentrated SO3-containing gases. In addition, the device and the process should be suitable for oxidizing hydrogen-sulphide-containing gases, such as occur, for example, in the refinery industry, in high concentrations to SO2.
Abstract:
A system which uses available waste acid process streams from hydrometallurgical extraction processes as absorption media for the direct production of leach grade acid solutions for return to the hydrometallurgical processing circuit for use in liberating metals from metal-bearing materials. The produced acid may have a concentration in the range suitable for processing of metal-bearing materials
Abstract:
The invention relates to a process and plant for producing sulphuric acid by catalytic oxidation of SO2 to form SO3 in a converter with at least one contact stage, the SO3-containing process gas, after it has passed through at least one contact stage, being withdrawn from the converter and fed to an apparatus for recovering heat, in which steam is generated from feedwater by means of the heat of the process gas, and the process gas then being fed to an absorber, in which the SO3 is absorbed in sulphuric acid. To improve the utilization of heat during the production of sulphuric acid, the feedwater is fed to the heat recovery apparatus at a higher temperature than the process gas fed to the absorber.
Abstract:
A process for preparing sulfuric acid, in which process gases comprising sulfur dioxide are obtained by combustion of liquid sulfur by means of process air introduced from the outside or by dissociation of waste sulfuric acids and the sulfur dioxide in the process gases comprising sulfur dioxide is oxidized to sulfur trioxide and converted into sulfuric acid by the contact process, wherein the process air which is introduced from the outside for combustion of sulfur or the process gases comprising sulfur dioxide which are obtained by dissociation of waste sulfuric acid have their water vapor content reduced by cooling them, is proposed.
Abstract:
The invention relates to a method for producing gaseous hydrogen and strong sulphuric acid (97-100 wt-%) simultaneously from sulphur dioxide gas and water. Sulphur dioxide gas stream is divided into two separate sub-streams, the first sub-stream is routed for water decomposition in a partial thermochemical cycle of the hydrogen and sulphuric acid production and the second sub-stream is fed to the oxidation of the sulphur dioxide to sulphur trioxide.