摘要:
A micro-filer and an injection molding machine using the micro-filer and an injection molding method are disclosed. The micro-filer and an injection molding machine using the micro-filer and an injection molding method includes a micro-filer; an injection molding machine comprising metal molds in which micro-filers are distributed in resin and the cavity is formed to have the resin injected, thereby injection molding a product and a magnetic force generation unit for generating a magnetic force strong enough that the magnetic force is applied to the micro-filers distributed within the resin and the micro-filers are distributed concentratedly at one side of the injection molded product of resin; and a method of injection molding comprising a resin injection step in which resin having magnetic micro-filers distributed therein is injected, a magnetization step in which a magnetic force is generated in one side direction of metal molds and applied to the micro-filers within the resin for concentratedly distributing the micro-filers on one side of the resin, a cooling step in which the resin is cooled and hardened in the metal molds, and an extraction step in which the hardened resin is extracted from the metal molds.
摘要:
A molded brush having a backing with a plurality of bristles extending therefrom. The backing and bristles are preferably integrally molded. The brush is molded from a moldable polymer such a thermoset polymer, thermoplastic polymer, or thermoplastic elastomer. The molded brush can include an attaching means molded integrally with the backing. Also disclosed is a method of making a molded brush and a method of refining a workpiece surface with a molded brush.
摘要:
A method for forming an injection molded component from a host polymer (18) uses a very small quantity of an additive (32) that is efficiently driven to the surface of the component during the injection molding process. The additive exists in the host polymer at a very low concentration in the bulk, much lower than would be necessary to achieve the modification in a homogeneous blend. The additive is an insoluble liquid in the host polymer under the temperature and pressure conditions of injection molding. The additive is driven to the flow front surface (22) during injection molding and then translated to the surface (24) of the component by fountain flow and is distributed on the surface in a thin layer, producing the desired surface modification, without altering the properties of the bulk polymer, and eliminating post processing steps from the manufacturing process.
摘要:
In injection molding thermoplastic resin compositions containing reinforcing materials and/or fillers, high quality molded articles superior in surface gloss and exhibiting substantially no surface defect can be obtained, by employing a technical measure, in which only superficial layer of the inner wall surface of the mold is selectively heated, by high-frequency induction heating, to a temperature above the heat distortion temperature of the thermoplastic resin composition employed prior to injection molding and cooling and solidifying the resin.
摘要:
An apparatus for molding a part having ferromagnetic pigments is provided by the present disclosure. A magnetic field, generated by an electromagnet, is set up adjacent a wall of the part cavity that will define an A-surface of the part. A ferromagnetic pigment is combined with the resin. When the electromagnet is activated, the magnetic field attracts the ferromagnetic pigment to collect near the cavity wall that will define the A-surface. The apparatus of the present disclosure includes a mold, a part cavity formed in the mold, and an electromagnet positioned adjacent the part cavity whereby a magnetic field can be exerted on the part cavity. The electromagnet may be of any of several types, including a coil or a wire grid. The electromagnet may be embedded in the mold or may be placed adjacent to the mold.
摘要:
A method for an injection molded product having a molten resin containing an aluminum pigment. The injection mold includes resin reservoirs connected to both sides of a cavity, positioned where the molten resin meets as it partly flows therein. The cavity has a design surface of an injection-molded product and both side surfaces continuing from the surface forming the design surface. One of the resin reservoirs is connected to one of the side surfaces and the other resin reservoir is connected to the other side surface, across the position where the molten resin meets. When the molten resin partly flows into the resin reservoirs, flow of the molten resin, which is substantially in parallel from the surface forming the design surface to the resin reservoirs, is generated and aluminum pigment makes an orientation angle of 120° to 140° on the design surface at the position where the molten resin meets.
摘要:
A cavity of an injection mold has a ring shape in a plane view, and has a cross-sectional shape having an upper surface forming a design surface of an injection-molded product, both side surfaces continuing from the upper surface, and a bottom surface. When molten resin is injected from a side gate, flows in opposite directions are generated in the cavity and the molten resin meets at a position opposite the side gate in a diameter direction of the cavity, but at this position, the molten resin partly flows into resin reservoirs disposed on both sides. Consequently, since flows horizontal to the upper surface are generated, a luminous material in these flows is also oriented substantially in parallel to the design surface, which can alleviate the disorder of the orientation of the luminous material.
摘要:
A method is provided for forming a feedstock material for use in net shape molded component that includes an integral metallized coating or layer on the exterior surface thereof. The feedstock includes a carefully matched mixture of polymer resin and a metallic alloy that is suitable for use in a molding method that includes melting and injecting the material into a mold cavity under pressure. Due to the differential in material viscosities, the metal tends to migrate to the outer surface of the molded part when placed under pressure, ultimately creating a net shape molded part having a polymer core with a metallic layer at the exterior surfaces thereof.
摘要:
A method for fabricating a molded resinous part with a metal distributed in a surface thereof comprising: kneading a low-melting metal and a resin having a curing temperature lower than a solidification point of the low-melting metal in a molten state; and injection-molding the resulting kneaded mixture into a mold whose temperature is set to a temperature equal to or lower than the solidification point of the low-melting metal and higher than the curing temperature of the resin, thereby obtaining a molded resinous part comprising the resin as a core and the low-melting metal in a surface thereof.
摘要:
The disclosed concept relates to methods for the manufacture of molded parts having composite nanofibers deposited on a surface of the molded parts. The molded parts are manufactured by utilizing injection molding techniques. The nanofibers are capable of imparting to the molded part functionality, such as but not limited to electrical conductivity, magnetic properties, thermal conductivity, hydrophobicity and superhydrophobicity. The methods include depositing the nanofibers at least partially on an interior surface of a mold, injecting a polymer-containing composition into the mold and extracting a molded part from the mold. A surface of the molded part includes a layer or coating of nanofibers deposited thereon and/or therein. The nanofibers are transferred from the interior surface of the mold to the surface of the molded part. The mold and molded part can include three-dimensional shapes as well as two-dimensional shapes.