Abstract:
A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool for applying compressive stress with rolling elements includes a fork having a base section and a plurality of fork arms, each fork arm extends outwardly from the base section and the fork arms are separated from one another to form an opening. The deep rolling tool may also include rolling elements, wherein each rolling element is mounted at the distal end of a fork arm, and the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool.
Abstract:
A method of determining parameters for a burnishing operation includes: using a rolling burnishing element to burnish at least two segments on a selected surface of a material sample, the segments having a common width and overlapping each other by a preselected overlap value; measuring the resulting hardness of the surface; and selecting a working overlap value for a subsequent burnishing operation on a workpiece, based on the measured hardness.
Abstract:
A method for deep roll peening a workpiece includes deep roll peening a workpiece by moving the workpiece along a feed path through multiple groups of opposed rollers that are arranged in series. Each group of opposed rollers includes a rim that defines a workpiece engagement surface that exerts a deep roll peening force on the workpiece. A deep roll peening system includes multiple groups of opposed rollers. Each of the opposed rollers is rotatably mounted and has a rim that defines a workpiece engagement surface. The workpiece engagement surfaces are spaced apart from each other by a gap. The groups are arranged in series such that the gaps define a feed path for receiving a workpiece into serial contact with the workpiece engagement surfaces.
Abstract:
Internal and external screw thread burnishing assemblies are provided. In the internal screw thread burnishing assembly, diametrically opposed removable cartridges carrying burnishing wheels are received in cavities of a support structure axially movable into the space circumscribed by the internal screw thread. Fluid pressure is utilized to forcibly translate the cartridges radially outwardly to place their burnishing wheels into burnishing engagement with the internal screw thread, with a spring structure resiliently biasing the cartridges toward retracted orientations thereof within the support structure. In the external screw thread burnishing assembly, burnishing wheels are carried on the outer ends of pivotally supported arms which may be pivoted by fluid pressure to drive the burnishing wheels into burnishing engagement with diametrically opposite portions of the external screw thread, with a spring structure resiliently biasing the arms pivotally away from one another.
Abstract:
A method and system for increasing a railcar transportation axle's resistance to failure comprising treating at least one area of the axle to create a compressive surface layer on the component in order to reduce the occurrences of stress related surface defects.
Abstract:
A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool includes a fork having a base section and a plurality of fork arms, wherein each fork arm extends outwardly from the base section and wherein the fork arms are separated from one another to form an opening. The deep rolling tool may also include a plurality of rolling elements configured to apply a compressive stress to articles received by the deep rolling tool, wherein each rolling element is mounted at the distal end of a fork arm, and wherein each rolling element includes a cantilever shaft retained by a fork arm and a crowned roller.
Abstract:
A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool for applying compressive stress with rolling elements includes a fork having a base section and a plurality of fork arms, each fork arm extends outwardly from the base section and the fork arms are separated from one another to form an opening. The deep rolling tool may also include rolling elements, wherein each rolling element is mounted at the distal end of a fork arm, and the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool.
Abstract:
A burnishing tool and method for providing a surface treatment along the surface of a work piece, the burnishing tool having a tool head comprising a bearing for supporting a rolling element and an encasement for supporting the bearing. The bearing is formed from a self-lubricating polymer such as, but not limited to, polytetrafluoroethylene based resin, ultra-high-molecular-weight polyethylene based resin.
Abstract:
More specifically during manufacture of hydraulic cylinders for the crane industry, tubular bodies must be rolled on their inner and/or outer surfaces, in order to be able to ensure a sufficient durability of the hydraulic cylinders. Tools with a rolling body guide are used for this. The disadvantage of the prior art is that the replacement of a rolling body guide leads to immobilization times. The present invention therefore proposes an improvement to the prior art with a rolling body guide for receiving and feeding rolling bodies which are used for finish rolling or roller compression of an inner or outer surface of a tubular body and where the rolling body guide has at least two defined detachable receiving sections, so that a modular assembly of the rolling body guide is realizable.
Abstract:
A method of determining parameters for a burnishing operation includes: using a rolling burnishing element to burnish at least two segments on a selected surface of a material sample, the segments having a common width and overlapping each other by a preselected overlap value; measuring the resulting hardness of the surface; and selecting a working overlap value for a subsequent burnishing operation on a workpiece, based on the measured hardness.