公开(公告)号：US20220168817A1

公开(公告)日：2022-06-02

申请号：US17109800

申请日：2020-12-02

Applicant: XEROX CORPORATION

Inventor： Varun Sambhy ,  George Shannon ,  Santokh S. Badesha

IPC: B22F12/70 ,  B33Y30/00 ,  B33Y10/00 ,  B33Y40/00 ,  B22D23/00 ,  B22F10/22 ,  B22F12/53

Abstract: A three-dimensional (3D) printer includes an ejector having a nozzle. The 3D printer also includes a heating element configured to heat a solid metal in the ejector, thereby causing the solid metal to change to a liquid metal within the ejector. The 3D printer also includes a coil wrapped at least partially around the ejector. The 3D printer also includes a power source configured to supply one or more pulses of power to the coil, which cause one or more drops of the liquid metal to be jetted out of the nozzle. The 3D printer also includes a substrate configured to support the one or more drops as the one or more drops solidify to form a 3D object. The 3D printer also includes a gas source configured to cause an oxygen concentration to be less than about 5% proximate to the one or more drops, the 3D object, or both.

公开(公告)号：US11666975B2

公开(公告)日：2023-06-06

申请号：US17109800

申请日：2020-12-02

Applicant: XEROX CORPORATION

Inventor： Varun Sambhy ,  George Shannon ,  Santokh S. Badesha

IPC: B22F12/70 ,  B33Y30/00 ,  B33Y10/00 ,  B22D23/00 ,  B22F10/22 ,  B22F12/53 ,  B33Y40/00

CPC classification number: B22F12/70 ,  B22D23/003 ,  B22F10/22 ,  B22F12/53 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y40/00 ,  B22F2201/02

Abstract: A three-dimensional (3D) printer includes an ejector having a nozzle. The 3D printer also includes a heating element configured to heat a solid metal in the ejector, thereby causing the solid metal to change to a liquid metal within the ejector. The 3D printer also includes a coil wrapped at least partially around the ejector. The 3D printer also includes a power source configured to supply one or more pulses of power to the coil, which cause one or more drops of the liquid metal to be jetted out of the nozzle. The 3D printer also includes a substrate configured to support the one or more drops as the one or more drops solidify to form a 3D object. The 3D printer also includes a gas source configured to cause an oxygen concentration to be less than about 5% proximate to the one or more drops, the 3D object, or both.

公开(公告)号：US20210069972A1

公开(公告)日：2021-03-11

申请号：US17017392

申请日：2020-09-10

Applicant: XEROX CORPORATION

Inventor： Santokh S. Badesha ,  Varun Sambhy ,  Chu-Heng Liu ,  Peter M. Gulvin ,  Mark A. Cellura ,  George Shannon ,  Gary D. Redding ,  Lyle G. Dingman

IPC: B29C64/209 ,  B29C64/30 ,  B33Y40/00 ,  B33Y30/00

Abstract: Nozzles for an additive manufacturing device and methods for improving wettability of the nozzles are disclosed. The method may include subjecting the nozzle to a surface treatment. The surface treatment may include contacting a surface of the nozzle with one or more surface modifying agents. The surface modifying agents may include one or more of an oxidizing agent, an acid, a base, or combinations thereof. The one or more surface modifying agents may increase an oxygen content of the surface of the nozzle. An inner surface of the nozzle may have a water contact angle of greater than 1° and less than about 90°. The inner surface of the nozzle may be free or substantially free of a coating.

公开(公告)号：US11766829B2

公开(公告)日：2023-09-26

申请号：US17017392

申请日：2020-09-10

Applicant: XEROX CORPORATION

Inventor： Santokh S. Badesha ,  Varun Sambhy ,  Chu-Heng Liu ,  Peter M. Gulvin ,  Mark A. Cellura ,  George Shannon ,  Gary D. Redding ,  Lyle G. Dingman

IPC: C04B41/00 ,  C04B41/45 ,  C04B41/88 ,  B33Y40/00 ,  B29C64/209 ,  B29C64/30 ,  B33Y99/00 ,  B22D23/00 ,  B22F12/53 ,  B33Y30/00

CPC classification number: B29C64/209 ,  B22D23/003 ,  B22F12/53 ,  B29C64/30 ,  B33Y99/00 ,  C04B41/0054 ,  C04B41/459 ,  C04B41/4586 ,  C04B41/88 ,  B33Y30/00 ,  B33Y40/00

Abstract: Nozzles for an additive manufacturing device and methods for improving wettability of the nozzles are disclosed. The method may include subjecting the nozzle to a surface treatment. The surface treatment may include contacting a surface of the nozzle with one or more surface modifying agents. The surface modifying agents may include one or more of an oxidizing agent, an acid, a base, or combinations thereof. The one or more surface modifying agents may increase an oxygen content of the surface of the nozzle. An inner surface of the nozzle may have a water contact angle of greater than 1° and less than about 90°. The inner surface of the nozzle may be free or substantially free of a coating.