High-strength, high-toughness, and corrosion-resistant welding method for TKY nodes in deepwater jacket

    公开(公告)号:US12202080B1

    公开(公告)日:2025-01-21

    申请号:US18741735

    申请日:2024-06-12

    Abstract: A high-strength, high-toughness, and corrosion-resistant welding method for TKY nodes in a deepwater jacket includes the following steps: preheating T/K/Y nodes at a predetermined temperature according to a wall thickness of a base material; setting different welding parameters for different welding processes; and performing rooting weld on the preheated T/K/Y nodes through an electrode arc welding process, then performing filling weld through a gas metal arc welding process, and finally performing capping weld through the gas metal arc welding process. A corresponding electrode is selected for the rooting weld, a welding wire is selected for the capping weld according to low-strength matching, a welding wire is selected for the filling weld according to an equal-strength matching principle, and diffusible hydrogen contents of any electrode and any of the welding wires are all less than or equal to a predetermined diffusible hydrogen content.

    Method of automatically welding welded seam of saddle line for saddle-type T joint

    公开(公告)号:US12005531B1

    公开(公告)日:2024-06-11

    申请号:US18475243

    申请日:2023-09-27

    CPC classification number: B23K9/0953 B23K9/028

    Abstract: A method of automatically welding a welded seam of a saddle line for a saddle-type T joint belonging to the technical field of welding is provided, including: establishing a groove cross-sectional model, solving a variation law of a groove cross-sectional area, and planning a welding bead and a welding process parameter according to the groove cross-sectional area; establishing a welding torch pose mathematical model and obtaining a pose homogeneous transformation matrix T of a welding torch; establishing a three-dimensional model of a main pipe and a branch pipe, building a welding system through offline software, importing welding spot pose information, and generating welding torch pose offline command through the offline software; and performing automatic welding of the welded seam of the saddle line for the saddle-type T joint according to the planned welding bead and the welding process parameter and the generated welding torch pose offline command.

    CMT automatic overlaying method for opening in side wall of bimetallic composite pipe

    公开(公告)号:US11926002B1

    公开(公告)日:2024-03-12

    申请号:US18475219

    申请日:2023-09-27

    CPC classification number: B23K9/095 B23K9/013 B23K9/16 B23K2101/10

    Abstract: The invention belongs to the field of welding technology and discloses a CMT automatic overlaying method for opening in side wall of bimetallic composite pipes. The method includes: establishing a mathematical model of the opening in a side wall to be welded; Based on the mathematical model, determining the trajectory of the saddle line during overlaying; dividing the trajectory of the saddle line into several welding runs, all of which adopt the downslope welding process; establishing a three-dimensional model of the opening in the side wall to be welded and a CMT overlaying system simulation model; Based on the simulation model, planning the overlaying path of the CMT overlaying, and generating an overlaying offline instruction; Based on the offline instruction, performing CMT overlaying on the opening in the side wall to be welded according to the overlaying sequence, so as to obtain a weld overlay.

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