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公开(公告)号:US11919238B2
公开(公告)日:2024-03-05
申请号:US16327199
申请日:2017-08-22
申请人: Stratasys, Inc.
IPC分类号: B29C64/379 , B25J9/04 , B29C64/106 , B29C64/118 , B29C64/209 , B29C64/227 , B29C64/241 , B29C64/245 , B29C64/295 , B29C64/30 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y40/10 , B33Y50/02 , B33Y70/00 , G06F30/00 , G06F119/18
CPC分类号: B29C64/379 , B25J9/047 , B29C64/106 , B29C64/118 , B29C64/209 , B29C64/227 , B29C64/241 , B29C64/245 , B29C64/295 , B29C64/30 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y40/10 , B33Y50/02 , B33Y70/00 , G06F30/00 , B29K2995/0039 , B29K2995/004 , G06F2119/18
摘要: A method of printing a 3D part with an additive manufacturing system includes printing a first portion of the part and pre-heating the first portion of the part along an upcoming tool path to a temperature at or above a material-specific bonding temperature and below a degradation temperature of the material. Material is extruding material onto the first portion along the pre-heated tool path while the temperature along the part surface remains at or above a material-specific bonding temperature and below the degradation temperature of the material thereby forming a newly extruded road. The method includes cooling the newly extruded road along the pre-heated tool path to remove heat imparted by the preheating step such that a thermally stable temperature is reached, wherein the preheating, extruding and cooling is performed in less than ten seconds.
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公开(公告)号:US20190210287A1
公开(公告)日:2019-07-11
申请号:US16352269
申请日:2019-03-13
申请人: Stratasys, Inc.
发明人: Clint Newell
IPC分类号: B29C64/379 , B29C64/295 , B29C64/245 , G06F17/50
CPC分类号: B29C64/30 , B29C64/106 , B29C64/118 , B29C64/227 , B29C64/245 , B29C64/295 , B29C64/379 , B29K2995/0039 , B29K2995/004 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y70/00 , G06F17/50 , G06F2217/12
摘要: A method of printing a hollow part with a robotic additive manufacturing system includes extruding thermoplastic material onto a build platform movable in at least two degrees of freedom in a helical pattern along a continuous 3D tool path with an extruder mounted on a robotic arm, to thereby print a hollow member having a length and a diameter. The method includes orienting the hollow member during printing by moving the build platform based on a geometry of the hollow member wherein the movement of the build platform and the movement of the robotic arm are synchronized to print the part without support structures.
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公开(公告)号:US20230382048A1
公开(公告)日:2023-11-30
申请号:US18164732
申请日:2023-02-06
申请人: Stratasys, Inc.
发明人: Clint Newell
IPC分类号: B29C64/379 , B33Y10/00 , B33Y30/00 , B29C64/295 , B29C64/209 , B25J9/04 , B29C64/227 , B29C64/106 , G06F30/00 , B29C64/241 , B33Y40/10 , B29C64/393 , B33Y50/02 , B33Y40/00 , B33Y70/00 , B29C64/245 , B29C64/118 , B29C64/30
CPC分类号: B29C64/379 , B33Y10/00 , B33Y30/00 , B29C64/295 , B29C64/209 , B25J9/047 , B29C64/227 , B29C64/106 , G06F30/00 , B29C64/241 , B33Y40/10 , B29C64/393 , B33Y50/02 , B33Y40/00 , B33Y70/00 , B29C64/245 , B29C64/118 , B29C64/30 , G06F2119/18
摘要: A method of printing a hollow part with a robotic additive manufacturing system includes extruding thermoplastic material onto a build platform movable in at least two degrees of freedom in a helical pattern along a continuous 3D tool path with an extruder mounted on a robotic arm, to thereby print a hollow member having a length and a diameter. The method includes orienting the hollow member during printing by moving the build platform based on a geometry of the hollow member wherein the movement of the build platform and the movement of the robotic arm are synchronized to print the part without support structures.
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公开(公告)号:US11192298B2
公开(公告)日:2021-12-07
申请号:US16544414
申请日:2019-08-19
申请人: Stratasys, Inc.
IPC分类号: B29C64/194 , B33Y10/00 , B29C64/295 , B29C64/118 , B33Y30/00
摘要: A method for additive manufacturing a part using fused deposition modeling 3D printing technology includes projecting a laser image from one or more laser emitters onto a previously printed bead or beads of thermoplastic material forming a portion of the part, along a tool path for a next bead in a subsequent part layer. The laser image has a width of between about 50% to 75% of a commanded beadwidth of the next bead, and is moved along a tool path that is generally transverse to the width thereof, to thereby selectively irradiate and heat the previously printed thermoplastic material to at least a bonding temperature thereof but below a degradation temperature. A bead of thermoplastic material is extruded from an extrusion head and deposited along the tool path while at least a top surface portion of the irradiated material remains at or above its bonding temperature, so that strong adhesion occurs between part layers.
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公开(公告)号:US20200324462A1
公开(公告)日:2020-10-15
申请号:US16843025
申请日:2020-04-08
申请人: Stratasys, Inc.
发明人: Clint Newell
IPC分类号: B29C64/118 , B29C64/307 , B33Y10/00 , B33Y70/10 , B29B11/10
摘要: A feedstock configured for use in an extruder in an additive manufacturing system is configured as a braided comingled tow filament. A method of producing the braided comingled tow filament includes providing a bundle of comingled tow material having a fiber count ranging from about 1,000 fibers to about 25,000 fibers having thermoplastic fibers comingled therewith, wherein the tow material in the filament ranges from about 50 to 75 volume percent and the volume percent of the thermoplastic material ranges from about 25 volume percent to about 50 volume percent. The method includes dividing the length of comingled tow material into sections, twisting each section into a strand to form a plurality of strands of twisted tow material, and braiding together the strands.
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公开(公告)号:US20230034094A1
公开(公告)日:2023-02-02
申请号:US17962779
申请日:2022-10-10
申请人: Stratasys, Inc.
发明人: Clint Newell
IPC分类号: B29C64/379 , B33Y10/00 , B33Y30/00 , B29C64/295 , B29C64/209 , B25J9/04 , B29C64/227 , B29C64/106 , G06F30/00 , B29C64/241 , B33Y40/10 , B29C64/393 , B33Y50/02 , B33Y40/00 , B33Y70/00 , B29C64/245 , B29C64/118 , B29C64/30
摘要: A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.
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公开(公告)号:US20190262986A1
公开(公告)日:2019-08-29
申请号:US16327204
申请日:2017-08-22
申请人: Stratasys, Inc.
发明人: Clint Newell
IPC分类号: B25J9/04 , B29C64/209 , B29C64/245 , B29C64/295 , B29C64/118
摘要: A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.
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公开(公告)号:US20190210286A1
公开(公告)日:2019-07-11
申请号:US16327199
申请日:2017-08-22
申请人: Stratasys, Inc.
IPC分类号: B29C64/30 , B29C64/118 , B33Y10/00 , B33Y40/00 , B33Y70/00
CPC分类号: B29C64/30 , B29C64/106 , B29C64/118 , B29C64/227 , B29C64/245 , B29C64/295 , B29C64/379 , B29K2995/0039 , B29K2995/004 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y70/00 , G06F17/50 , G06F2217/12
摘要: A method of printing a 3D part with an additive manufacturing system includes printing a first portion of the part and pre-heating the first portion of the part along an upcoming tool path to a temperature at or above a material-specific bonding temperature and below a degradation temperature of the material. Material is extruding material onto the first portion along the pre-heated tool path while the temperature along the part surface remains at or above a material-specific bonding temperature and below the degradation temperature of the material thereby forming a newly extruded road. The method includes cooling the newly extruded road along the pre-heated tool path to remove heat imparted by the preheating step such that a thermally stable temperature is reached, wherein the preheating, extruding and cooling is performed in less than ten seconds.
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公开(公告)号:US11642851B2
公开(公告)日:2023-05-09
申请号:US17962779
申请日:2022-10-10
申请人: Stratasys, Inc.
发明人: Clint Newell
IPC分类号: B29C64/118 , B29C64/245 , B29C64/227 , B29C64/379 , B33Y10/00 , B33Y30/00 , B29C64/295 , B29C64/209 , B25J9/04 , B29C64/106 , G06F30/00 , B29C64/241 , B33Y40/10 , B29C64/393 , B33Y50/02 , B33Y40/00 , B33Y70/00 , B29C64/30 , G06F119/18
CPC分类号: B29C64/379 , B25J9/047 , B29C64/106 , B29C64/118 , B29C64/209 , B29C64/227 , B29C64/241 , B29C64/245 , B29C64/295 , B29C64/30 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y40/10 , B33Y50/02 , B33Y70/00 , G06F30/00 , B29K2995/004 , B29K2995/0039 , G06F2119/18
摘要: A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.
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公开(公告)号:US11571858B2
公开(公告)日:2023-02-07
申请号:US17379499
申请日:2021-07-19
申请人: Stratasys, Inc.
发明人: Clint Newell
IPC分类号: B29C64/118 , B29C64/245 , B29C64/227 , B29C64/379 , B33Y10/00 , B33Y30/00 , B29C64/295 , B29C64/209 , B25J9/04 , B29C64/106 , G06F30/00 , B29C64/241 , B33Y40/10 , B29C64/393 , B33Y50/02 , B33Y40/00 , B33Y70/00 , B29C64/30 , G06F119/18
摘要: A method of printing a hollow part with a robotic additive manufacturing system includes extruding thermoplastic material onto a build platform movable in at least two degrees of freedom in a helical pattern along a continuous 3D tool path with an extruder mounted on a robotic arm, to thereby print a hollow member having a length and a diameter. The method includes orienting the hollow member during printing by moving the build platform based on a geometry of the hollow member wherein the movement of the build platform and the movement of the robotic arm are synchronized to print the part without support structures.
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