Roll spinning forming device and method for toothed part

    公开(公告)号:US12179255B2

    公开(公告)日:2024-12-31

    申请号:US17600121

    申请日:2019-10-31

    Abstract: Disclosed is a roll spinning forming device for a toothed part. The device is mounted on a machine tool body. A blank, a mandrel and a driving synchromesh gear are mounted on a machine tool spindle. A driven synchromesh gear and a roller are arranged in parallel on the spindle. The driven synchromesh gear and the roller are connected by a telescopic constant speed universal joint and rotate at a same angular speed. The driven synchromesh gear is driven by a spring mechanism in the radial direction, and the roller is driven by a servo motor assembly in the radial direction. Further disclosed is a roll spinning forming method for a toothed part, the rotating speed of the blank is maintained to be matched with the rotating speed of the roller according to a gear ratio during the movement of the roller toward the blank.

    Integrated shape/property control method for hot power spinning of a cylindrical part based on hot processing map

    公开(公告)号:US11358202B2

    公开(公告)日:2022-06-14

    申请号:US16498449

    申请日:2017-11-24

    Abstract: Provided is an integrated shape/property control method for hot power spinning of a cylindrical part based on a hot processing map. The method comprises: during the process of thermoplastic forming of a difficult-to-deform metal, performing a high-temperature mechanical property test on the metal material at a temperature and a strain rate range where dynamic recrystallization occurs; constructing, based on the power dissipation during the thermoplastic forming and a judging criterion for flow instability and on a flow stress-strain relation obtained from the high-temperature mechanical property test, power dissipation maps and flow instability maps at different strains, respectively; combining the power dissipation maps with the flow instability maps to obtain a hot processing map of the material; according to a profile of a power dissipation rate factor η and the flow instability criterion, obtaining potential dangerous forming conditions met with the flow instability criterion, and safe forming conditions under which the power dissipation rate factor η is large and the thermoplastic forming is facilitated; and finally performing hot power spinning of the cylindrical part at the temperature and strain rate that facilitates the thermoplastic forming of the material according to the hot processing map.

    Integrated Shape/Property Control Method for Hot Power Spinning of a Cylindrical Part Based on Hot Processing Map

    公开(公告)号:US20210276067A1

    公开(公告)日:2021-09-09

    申请号:US16498449

    申请日:2017-11-24

    Abstract: Provided is an integrated shape/property control method for hot power spinning of a cylindrical part based on a hot processing map. The method comprises: during the process of thermoplastic forming of a difficult-to-deform metal, performing a high-temperature mechanical property test on the metal material at a temperature and a strain rate range where dynamic recrystallization occurs; constructing, based on the power dissipation during the thermoplastic forming and a judging criterion for flow instability and on a flow stress-strain relation obtained from the high-temperature mechanical property test, power dissipation maps and flow instability maps at different strains, respectively; combining the power dissipation maps with the flow instability maps to obtain a hot processing map of the material; according to a profile of a power dissipation rate factor η and the flow instability criterion, obtaining potential dangerous forming conditions met with the flow instability criterion, and safe forming conditions under which the power dissipation rate factor η is large and the thermoplastic forming is facilitated; and finally performing hot power spinning of the cylindrical part at the temperature and strain rate that facilitates the thermoplastic forming of the material according to the hot processing map.

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