Gear made of fiber reinforced resin and method for manufacturing same
    1.
    发明授权
    Gear made of fiber reinforced resin and method for manufacturing same 有权
    由纤维增强树脂制成的齿轮及其制造方法

    公开(公告)号:US06591708B2

    公开(公告)日:2003-07-15

    申请号:US09824176

    申请日:2001-04-02

    IPC分类号: F16H5512

    摘要: A gear made of fiber reinforced resin which is capable of being increased in durability and mechanical strength, as well as gear cutting characteristics. The gear is manufactured by arranging ring-like reinforcing fiber substrates and a metal bushing in a molding die and pouring thermosetting resin into the die to impregnate the reinforcing fiber substrates with the resin. The reinforcing fiber substrates are made by winding up a cylindrical body obtained by knitting an aramid fiber yarn along a central line thereof and then forming it into a ring-like shape. The reinforcing fiber substrates are pressed in a cold die so as to approach to a shape of the molding die, to thereby be formed into a rectangular shape in cross section. Then, the reinforcing fiber substrates are received together with the metal bushing in the molding die and then the thermosetting resin is poured into the molding die. The reinforcing fiber substrates each have a volume percentage of 30 to 65% and preferably 45 to 55% based on a volume of a resin molded member. A para-type aramid fiber and an organic fiber reduced in strength as compared with the aramid fiber are blended together to form a union yarn. The para-type aramid fiber has a mass percentage of 30% to 60% by mass and preferably 40% to 50% by mass based on a mass of the union yarn.

    摘要翻译: 由能够增加耐久性和机械强度以及齿轮切割特性的由纤维增强树脂制成的齿轮。 齿轮通过在成型模具中设置环形增强纤维基材和金属衬套并将热固性树脂倒入模具中来制造,以用树脂浸渍增强纤维基材。 增强纤维基材通过卷绕通过沿着其中心线编织芳族聚酰胺纤维纱线而获得的圆柱形体,然后将其形成为环状形状而制成。 增强纤维基材在冷模中被压制成接近成型模的形状,从而形成为截面为矩形的形状。 然后,将强化纤维基材与成型模具中的金属衬套一起收纳,然后将热固性树脂倒入成型模具中。 增强纤维基材的体积百分比相对于树脂成形体的体积为30〜65%,优选为45〜55%。 与芳族聚酰胺纤维相比,将对位芳族聚酰胺纤维和强度降低的有机纤维混合在一起形成接合纱。 对位芳族聚酰胺纤维的质量百分比为30〜60质量%,优选为40〜50质量%。

    Electric power steering apparatus
    2.
    发明授权
    Electric power steering apparatus 失效
    电动助力转向装置

    公开(公告)号:US06767491B2

    公开(公告)日:2004-07-27

    申请号:US10376336

    申请日:2003-03-03

    IPC分类号: B29C7042

    摘要: An electric power steering apparatus including a reduction mechanism 5 for transmitting an output of a steering assist motor 1 to a steering mechanism through a worm 3 and a worm wheel 4, in which the worm wheel 4 is formed by a thermosetting synthetic resin filled with a sheet 6 of aramid fibers having a low attacking property to a counter member and an effect of improving the abrasion resistance of the synthetic resin. Even when the reduction mechanism is used in an engine room or the temperature of the reduction mechanism is raised by frictional heat with heightening power, the reduction mechanism is durable, and further the gears have excellent abrasion resistance and toughness and improved durability.

    摘要翻译: 一种电动助力转向装置,包括:减速机构5,用于通过蜗杆3和蜗轮4将转向辅助电动机1的输出传递到转向机构,蜗轮3由蜗轮3形成, 具有对对构件的低侵蚀性的芳族聚酰胺纤维的片材6和提高合成树脂的耐磨性的效果。 即使在发动机室中使用减速机构,也可以通过具有提高功率的摩擦热使减速机构的温度上升,所以还原机构是耐用的,而且齿轮具有优异的耐磨性和韧性,并且提高了耐久性。