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公开(公告)号：US20160348971A1
公开(公告)日：2016-12-01
申请号：US15116778
申请日：2015-10-02
发明人： Yasushi KURISU , Tatsuo SUIDZU
CPC分类号： F27D3/026 , B65H27/00 , B65H2401/12 , B65H2401/13 , B65H2404/187 , B65H2404/5322 , B65H2701/173 , C21D9/56 , C21D9/563 , C22C29/005 , C22C29/02 , C22C29/06 , C22C29/12 , C23C4/06 , C23C4/10 , C23C4/18 , C23C22/24 , C23C28/00 , C23C28/30 , C23C28/321 , C23C28/345 , C23C28/36 , F27B9/28 , F27B9/30
摘要： A hearth roll includes a base roll, a thermally sprayed coating formed on the base roll, and a modified coating formed on the thermally sprayed coating. The modified coating is formed by modifying a part or the whole of a surface of the thermally sprayed coating by melting and solidification of the thermally sprayed coating, by irradiating a part or the whole of the surface of the thermally sprayed coating with an energy beam. The thickness of the modified coating is from 2 to 20 μm, and the Vickers hardness HV of the modified coating is from 1.2 to 1.4 times larger than the Vickers hardness HV of the thermally sprayed coating.
摘要翻译： 炉底辊包括基辊，形成在基辊上的热喷涂层，以及形成在喷涂涂层上的改性涂层。 通过用能量束照射喷涂涂层的一部分或全部表面，通过熔融和固化热喷涂涂层来修饰喷涂涂层的表面的一部分或全部而形成改性涂层。 改性涂层的厚度为2〜20μm，改性涂层的维氏硬度HV为喷涂涂层的维氏硬度HV的1.2〜1.4倍。
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公开(公告)号：US20190119802A1
公开(公告)日：2019-04-25
申请号：US16306526
申请日：2017-05-26
申请人： TOCALO CO., LTD.
发明人： Tatsuo SUIDZU , Akihiro KANNO , Noriyuki YASUO , Tadaki YOKOTA
摘要： A smooth roll (1) having a surface layer with water-retaining function is obtained by a method for producing a milling roll, comprising: a roughening process for blasting a surface (2a) of a roll substrate (2) constituting the smooth roll (1); and a coating process for spraying a thermal spray material over the roughened surface (2a) of the roll substrate (2) so as to form a thermal sprayed coating (3) having pores (5) that retain water. Satisfactory cereal powder is obtained by preventing drying of cereals in a milling process and retaining an adequate water content.
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公开(公告)号：US20200087771A1
公开(公告)日：2020-03-19
申请号：US15746795
申请日：2016-06-27
申请人： TOCALO CO., LTD.
发明人： Hiroki YOKOTA , Tatsuya FUKUSHI , Tatsuo SUIDZU
摘要： A method for producing a surface-modified component includes: a process of forming a thermal sprayed coating on a substrate; a process of irradiating a surface of the thermal sprayed coating with a high energy beam so as to cause an entirety of the thermal sprayed coating and a part of the substrate in a thickness direction to melt and then solidify, and thereby forming a densified modified layer; a process of forming a thermal sprayed coating on the modified layer which has been formed in the latest; and a process of irradiating a surface of the thermal sprayed coating with a high energy beam so as to cause an entirety of the thermal sprayed coating and a part of the modified layer which has been formed in the latest in the thickness direction to melt and then solidify, and thereby forming a densified modified layer.
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公开(公告)号：US20180142338A1
公开(公告)日：2018-05-24
申请号：US15568445
申请日：2016-03-23
申请人： TOCALO CO., LTD.
发明人： Hiroki YOKOTA , Daisuke KAWAI , Tatsuo SUIDZU
IPC分类号： C23C4/02 , B23K26/352 , C23C4/134
摘要： A ceramic substrate is irradiated in an atmospheric air with a laser having a power density of 1.0×107-1.0×109 W/cm2 for an action time on an irradiation area of 1.0×10−7-1.0×10−5 s to roughen a surface of the ceramic substrate, as well as to form an oxide layer on a roughened surface. A thermal sprayed coating formed on the ceramic substrate sufficiently adheres to the ceramic substrate via the oxide layer.
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5.发明申请公开(公告)号：US20170314613A1
公开(公告)日：2017-11-02
申请号：US15522743
申请日：2015-10-28
发明人： Noriyuki YASUO , Takeshi TAKABATAKE , Tatsuo SUIDZU , Hiroaki MIZUNO , Takaya MASUDA , Tatsuya KUNO
CPC分类号： F16C13/00 , B22F2998/10 , C22C1/1084 , C22C29/02 , C23C2/003 , C23C4/06 , C23C4/067 , C23C4/10 , C23C4/12 , C23C4/129 , B22F1/0096 , B22F3/10
摘要： A thermal spray powder is provided that contains, as constituent elements, a first element selected from W and Mo; a second element selected from Co, Ni, and Fe; a third element selected from C and B; and a fourth element formed of Si. The amount of the second element in the thermal spray powder is 40% by mole or less. The mole ratio of the fourth element to the second element in the thermal spray powder is 0.002 or greater and 0.03 or less. The thermal spray powder has a crystal phase containing Co, Ni, or Fe; W; and C or a crystal phase containing Co, Ni, or Fe; W or Mo; and B. In an X-ray diffraction spectrum of the thermal spray powder, the peak intensity attributed to Co, Ni, or Fe is at most 0.1 times the largest peak intensity in the same X-ray diffraction spectrum.
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6.发明公开公开(公告)号：US20240318292A1
公开(公告)日：2024-09-26
申请号：US18574476
申请日：2022-06-29
发明人： Tatsumichi YAMADA , Chihiro KONDO , Ichiro TANOKUCHI , Shinichi OKUNO , Masayasu UENO , Tatsuo SUIDZU , Kei YAMAGUCHI
摘要： A coating material and a surface coating method for an in-furnace structure, and an in-furnace structure that are excellent in resistance to corrosion by the sulfur group. The coating material for an in-furnace structure used in a high-temperature corrosive environment including a sulfur group element includes as component composition, by mass, Co: 45% to 72%, both inclusive, Mo: 20% to 35%, both inclusive, Cr: 8% to 25%, both inclusive, and Si: 0.1% to 5%, both inclusive, and substantially without Ni. In the surface coating method used in a high-temperature corrosive environment including a sulfur group element, a coating is formed on a surface of the in-furnace structure by overlay welding or thermal spraying of the above-described coating material. In the in-furnace structure used in a high-temperature corrosive environment including a sulfur group element, a coating using the above-described coating material is formed on a surface of the in-furnace structure.
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7.发明申请公开(公告)号：US20170314612A1
公开(公告)日：2017-11-02
申请号：US15522703
申请日：2015-10-28
发明人： Tatsuo SUIDZU , Noriyuki YASUO , Takeshi TAKABATAKE , Hiroaki MIZUNO , Takaya MASUDA , Tatsuya KUNO
摘要： A thermal spray powder is provided that contains, as constituent elements, a first element selected from W and Mo; a second element selected from Co, Ni, and Fe; a third element selected from C and B; and a fourth element selected from Al and Mg. The amount of the second element in the thermal spray powder is 20% by mole or greater. The mole ratio of the fourth element to the second element in the thermal spray powder is 0.05 or greater and 0.5 or less. The thermal spray powder has a crystal phase containing Co, Ni, or Fe; W; and C or a crystal phase containing Co, Ni, or Fe; W or Mo; and B. In an X-ray diffraction spectrum of the thermal spray powder, the peak intensity attributed to Co, Ni, or Fe is at most 0.1 times the largest peak intensity in the same X-ray diffraction spectrum.
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8.发明公开公开(公告)号：US20240342793A1
公开(公告)日：2024-10-17
申请号：US18577825
申请日：2022-07-15
发明人： Yuhei OHIDE , Tatsuo SUIDZU , Toshiyuki SAWADA , Tomoki HIRONO
CPC分类号： B22F1/12 , C23C4/073 , C23C4/10 , C23C4/134 , B22F2301/15 , B22F2302/10
摘要： An atomized powder has a heat-resistant alloy phase and a Cr7C3 phase dispersed in the heat-resistant alloy phase, and contains 20 to 46% of Ni, 22 to 43% of Cr, 4 to 13% of Al, 0.1 to 1.0% of Y, and 0.3 to 4.2% of C on a mass basis, and a remainder thereof includes Co and unavoidable impurities.
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公开(公告)号：US20220361313A1
公开(公告)日：2022-11-10
申请号：US17764915
申请日：2020-09-29
申请人： TOCALO CO., LTD.
发明人： Nobuyoshi KUROKI , Tatsuo SUIDZU
摘要： A low pressure plasma spraying method includes turning working gas into plasma by direct-current arc to generate a plasma jet while setting a plasma power source output to 2 to 10 kW in a pressure reducing vessel and feeding raw material powder having an average particle size of 1 to 10 μm into the plasma jet from feeding ports of a thermal spraying gun to form a thermal sprayed coating, which can suppress transformation of the raw material powder and form a dense coating.
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