摘要:
A method for removing burrs in a continuous rolling process including the steps of joining the rear end of a preceding billet with the front end of a succeeding billet using a flash butt welding method while both billets are moving, and grinding a burr on the welded part of the joined portion using a plurality of grinders while the billets are moving and while rotating the grinders and moving the grinders synchronously with the travelling speed of the billets. A grinding machine for continuously rolling a round billet includes a travelling body shuttling along the direction of movement of the round billet, a turret ring rotatably supported by the travelling body, and a plurality of grinding devices arranged in a movable manner within a radius of the turret ring, wherein the grinding devices include grinders which are set at a tilted angle relative to the center axis of the rotatable turret ring. A grinding machine for continuously rolling a rectangular billet includes a travelling body moving along a moving direction of the rectangular billet, two pairs of grinding devices located at a front side and a rear side, respectively, of the travelling body and having grinders which rotate on a plane facing the rectangular billet and along a longitudinal direction of the rectangular billet, a moving device for moving the grinding devices in a right angle direction relative to the rectangular billet, and a device for moving the grinders to come close to and apart from the rectangular billet.
摘要:
A plurality of materials are rolled in an upstream stand. While the transfer speed of a succeeding material and the front end position thereof are detected, the transfer speed and the rear end position of a preceding material are detected by a measuring roll. The transfer speed of the succeeding material is controlled by adjusting at least the drive speed of the pinch rolls so that the front end of the succeeding material contacts the rear end of the preceding material at a specified position in a travelling welder. The rear end of the preceding material is joined with the front end of the succeeding material by flash-butt welding using the travelling welder to form a continuous material while letting the travelling welder move at a speed synchronous with the transfer speed of the continuous material. The welded portion on the continuous material is ground and/or cut to remove burr therefrom. After removing the burr, the continuous material is continuously rolled by a down-stream stand.
摘要:
A plurality of materials are rolled in an upstream stand. While the transfer speed of a succeeding material and the front end position thereof are detected, the transfer speed and the rear end position of a preceding material are detected by a measuring roll. The transfer speed of the succeeding material is controlled by adjusting at least the drive speed of the pinch rolls so that the front end of the succeeding material contacts the rear end of the preceding material at a specified position in a travelling welder. The rear end of the preceding material is joined with the front end of the succeeding material by flash-butt welding using the travelling welder to form a continuous material while letting the travelling welder move at a speed synchronous with the transfer speed of the continuous material. The welded portion on the continuous material is ground and/or cut to remove burr therefrom. After removing the burr, the continuous material is continuously rolled by a down-stream stand.
摘要:
A plurality of materials are rolled in an upstream stand. While the transfer speed of a succeeding material and the front end position thereof are detected, the transfer speed and the rear end position of a preceding material are detected by a measuring roll. The transfer speed of the succeeding material is controlled by adjusting at least the drive speed of the pinch rolls so that the front end of the succeeding material contacts the rear end of the preceding material at a specified position in a travelling welder. The rear end of the preceding material is joined with the front end of the succeeding material by flash-butt welding using the travelling welder to form a continuous material while letting the travelling welder move at a speed synchronous with the transfer speed of the continuous material. The welded portion on the continuous material is ground and/or cut to remove burrs therefrom. After removing the burrs, the continuous material is continuously rolled by a down-stream stand.
摘要:
This apparatus has plural fixed grinding machines, which are installed along the direction of travelling line of billets. Facing pairs of grinders are equipped in a manner that the distances between each facing pair of grinders are gradually shorter along the travelling direction of the billets from the upstream side to the downstream side. In such a multiple-stage grinding machine, the burr on the welded part of the top and bottom side of the billet is ground sequentially by the grinders, and the burr on welded part of the right and left side of the billet is ground sequentially by the grinders.
摘要:
A hot saw cutting type continuous rolling method comprises casting two strand billets continuously; cutting the billets to predetermined length by hot saws; directly feeding billet portions obtained by cutting onto a rolling line via a line connecting device; continuously welding and joining the billets portions by a flash butt welder to form a continuous billet; grinding and removing burrs at the welded portion of the continuous billet by a grinding machine; and continuously rolling the billet by a rolling mill group, after heating the continuous billet to a higher temperature by an induction heater. A hot saw cutting type continuous rolling apparatus is provided for performing the above-described method.
摘要:
A flash-butt welder having a stationary head 41 and a moving head 42, a pair of electrodes 45a, 45b, and 46a, 46b coupled to each of the stationary and moving heads, respectively, power source transformers 12 through 16 are located at the stationary head 41 side. Four bus bars 21 through 24 connecting the power source transformers 12 through 16 with the electrodes 45a, 45b, 46a, and 46b are arranged at symmetrical positions surrounding a billet 10. However, the number of bus bars, 22 and 24, which are connected to the electrodes 46a and 46b at the moving head 42 side is half the total number of four bus bars.
摘要:
A flash-butt welder having a stationary head 41 and a moving head 42, a pair of electrodes 45a, 45b, and 46a, 46b arranged to each of the stationary and moving heads, respectively, wherein power source transformers 12 through 16 are located at the stationary head 41 side, four bus bars 21 through 24 connecting the power source transformers 12 through 16 with the electrodes 45a, 45, 46a, and 46b are arranged at symmetrical positions surrounding a billet 10, while the bus bars, 22 and 24 as half of the number are connected to the electrodes 46a and 46b at the moving head 42 side.
摘要:
A method of continuous rolling comprises the steps of: forming a continuous billet 20 by joining a rear end of preceding billet 21 with a front end of succeeding billet 21 by flash-butt welding 3; removing burr on welded portions of the continuous billets 20; then rolling the continuous billet 20 in a rolling mill line 6; wherein locally cold portions produced by clamping at welding are reheated after removing the burr using a travelling induction-heating unit 5 running at a speed synchronously with a running speed of the continuous billet 20, which travelling induction-heating unit 5 is provided with induction-heating coils arranged at the same distance with that of the locally cold portions.
摘要:
A method for continuous rolling includes flash-butt welding to form a continuous billet by joining a rear end of a preceding billet with a front end of a succeeding billet, removing burrs from a welded portion of the joined part, and continuously rolling the joined continuous billet in a rolling mill group. The flash-butt welding step includes the use of two travelling welders arranged in series and spaced at a distance along the direction of movement of the continuous billet corresponding to the length of the billet being welded. The travelling welders synchronously move with the continuous billet, and separately and simultaneously weld the continuous billet to another billet by flash-butt welding so as to extend the length of the continuous billet.