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公开(公告)号:US20240059008A1
公开(公告)日:2024-02-22
申请号:US18497369
申请日:2023-10-30
Applicant: General Electric Company , Unison Industries, LLC
Inventor: Meredith Elissa Dubelman , Trent William Muhlenkamp , Kevin Robert Dickson , Christopher David Barnhill , Brian Thomas Thompson
IPC: B29C64/124 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B29C64/214 , B29C64/264 , B29C64/232 , B29C64/245 , B29C64/255 , B29C64/393 , B29C64/241
CPC classification number: B29C64/124 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B29C64/214 , B29C64/264 , B29C64/232 , B29C64/245 , B29C64/255 , B29C64/393 , B29C64/241
Abstract: An additive manufacturing apparatus includes a stage configured to hold a component. A radiant energy device is operable to generate and project radiant energy in a patterned image. An actuator is configured to change a relative position of the stage relative to the radiant energy device. A resin management system includes a material deposition assembly upstream configured to deposit a resin on a resin support. The material deposition assembly includes a reservoir configured to retain a first volume of the resin and define a thickness of the resin on the resin support as the resin support is translated in an X-axis direction. The material deposition assembly further includes a vessel positioned above the reservoir in a Z-axis direction and configured to store a second volume of the resin. In addition, the material deposition assembly includes a conduit configured to direct the resin from the vessel to the reservoir.
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公开(公告)号:US20240042701A1
公开(公告)日:2024-02-08
申请号:US18484652
申请日:2023-10-11
Applicant: General Electric Company
Inventor: Christopher David Barnhill , Robert Edgar Estes , William Joseph Steele , Trent William Muhlenkamp , Zhen Liu , John Thomas Sterle , Victor Wayne Fulton
IPC: B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B29C64/124 , B29C64/282 , B29C64/245
CPC classification number: B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B29C64/124 , B29C64/282 , B29C64/245
Abstract: An additive manufacturing apparatus includes a first print module includes a first stage configured to hold a first component and a first radiant energy device. The resin support is configured to be positioned between the first stage and the first radiant energy device. A second print module includes a second stage configured to hold a second component and a second radiant energy device. The resin support is configured to be positioned between the second stage and the second radiant energy device. A control system is configured to translate the resin support based on a condition of the first print module and the second print module through the first print module and the second print module.
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公开(公告)号:US11731367B2
公开(公告)日:2023-08-22
申请号:US17355461
申请日:2021-06-23
Applicant: General Electric Company
Inventor: Zhen Liu , Trent William Muhlenkamp , Christopher David Barnhill
IPC: B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B29C64/321 , B29C64/245 , B29C64/227 , B29C64/218
CPC classification number: B29C64/393 , B29C64/227 , B29C64/245 , B29C64/321 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B29C64/218
Abstract: An additive manufacturing apparatus includes a stage configured to hold a component. A radiant energy device is operable to generate and project radiant energy toward the stage. An actuator is configured to change a relative position of the stage relative to the radiant energy device. A feed module is configured to support a feed roll of a resin support upstream of the stage about a feed mandrel. A first control device is operably coupled with the feed mandrel. A take-up module is configured to support a take-up roll of the resin support downstream of the stage about a take-up mandrel. A second control device is operably coupled with the take-up mandrel. A computing system is operably coupled with one or more sensors. The computing system is configured to provide commands to at least one of the first control device or the second control device to respectively rotate the first control device or the second control device to obtain a target tension on the resin support.
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公开(公告)号:US20230064479A1
公开(公告)日:2023-03-02
申请号:US17884032
申请日:2022-08-09
Applicant: General Electric Company
Inventor: Christopher David Barnhill , Robert Edgar Estes , William Joseph Steele , Trent William Muhlenkamp , Zhen Liu , John Thomas Sterle , Victor Wayne Fulton
IPC: B29C64/393 , B29C64/124 , B29C64/245 , B29C64/282 , B33Y10/00 , B33Y30/00 , B33Y50/02
Abstract: An additive manufacturing apparatus includes a first print module includes a first stage configured to hold a first component and a first radiant energy device. The resin support is configured to be positioned between the first stage and the first radiant energy device. A second print module includes a second stage configured to hold a second component and a second radiant energy device. The resin support is configured to be positioned between the second stage and the second radiant energy device. A control system is configured to translate the resin support based on a condition of the first print module and the second print module through the first print module and the second print module.
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公开(公告)号:US20220339859A1
公开(公告)日:2022-10-27
申请号:US17729142
申请日:2022-04-26
Applicant: General Electric Company
Inventor: William Joseph Steele , Christopher David Barnhill , Brian Thomas Thompson , Meredith Elissa Dubelman , Xi Yang
IPC: B29C64/124 , B29C64/245 , B29C64/264 , B29C64/232 , B29C64/236 , B33Y10/00 , B33Y30/00
Abstract: An additive manufacturing apparatus includes a support plate defining a window and a resin support configured to support an uncured layer of resin. A stage is configured to hold one or more cured layers of the resin to form a component positioned opposite a support plate. A radiant energy device is positioned on an opposite side of the resin support from the stage and is operable to generate and project radiant energy in a patterned image through the window. The stage is configured to move simultaneously with the resin support from a first position to a second position in an X-axis direction.
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公开(公告)号:US11958249B2
公开(公告)日:2024-04-16
申请号:US17837267
申请日:2022-06-10
Applicant: General Electric Company
Inventor: Trent William Muhlenkamp , Christopher David Barnhill , Meredith Elissa Dubelman , Carlos H. Bonilla , Brian Thomas Thompson , John Thomas Sterle
IPC: B29C64/357 , B29C64/124 , B33Y10/00 , B33Y40/00
CPC classification number: B29C64/357 , B29C64/124 , B33Y10/00 , B33Y40/00
Abstract: A reclamation system for an additive manufacturing apparatus can include a collection structure configured to remove at least a portion of the resin from a foil. A containment vessel can be configured to retain the resin removed from the foil. A drain can direct the resin from the containment vessel to a reservoir.
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公开(公告)号:US20240109250A1
公开(公告)日:2024-04-04
申请号:US18065862
申请日:2022-12-14
Applicant: General Electric Company
IPC: B29C64/245 , B29C64/232 , B29C64/236 , B29C64/264
CPC classification number: B29C64/245 , B29C64/232 , B29C64/236 , B29C64/264 , B33Y30/00
Abstract: An additive manufacturing apparatus includes a support configured to support a resin and a constituent material. A support plate includes a window. A stage is configured to hold one or more composite layers of the resin and the constituent material to form a composite component positioned opposite the support plate. A radiant energy device is positioned on an opposite side of the support from the stage and is operable to generate and project radiant energy in a patterned image through the window. An actuator assembly is configured to move the stage in a Z-axis direction and a Y-axis direction.
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公开(公告)号:US20240100774A1
公开(公告)日:2024-03-28
申请号:US18524972
申请日:2023-11-30
Applicant: General Electric Company
Inventor: Mary Kathryn Thompson , Meredith Elissa Dubelman , Christopher David Barnhill , Xi Yang , Trent William Muhlenkamp , William Joseph Steele
IPC: B29C64/236 , B29C64/124 , B29C64/245 , B29C64/357 , B29C64/386 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/00
CPC classification number: B29C64/236 , B29C64/124 , B29C64/245 , B29C64/357 , B29C64/386 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/00
Abstract: An additive manufacturing apparatus includes a feed module and a take-up module that are configured to operably couple with a foil. A stage is configured to hold one or more cured layers of a resin that form a component. A radiant energy device is positioned opposite to the at least one stage. The radiant energy device is operable to generate and project radiant energy in a predetermined pattern. An actuator is configured to change a relative position of the at least one stage and the foil. An accumulator is positioned between the feed module and the take-up module. The accumulator is configured to retain an intermediate portion of the foil to allow a first portion of the foil upstream of the accumulator to move at a first speed and a second portion of the foil downstream of the accumulator to move at a second speed during a defined time period.
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公开(公告)号:US11826950B2
公开(公告)日:2023-11-28
申请号:US17371484
申请日:2021-07-09
Applicant: General Electric Company , Unison Industries, LLC
Inventor: Meredith Elissa Dubelman , Trent William Muhlenkamp , Kevin Robert Dickson , Christopher David Barnhill , Brian Thomas Thompson
IPC: B29C64/205 , B29C64/124 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B29C64/214 , B29C64/264 , B29C64/232 , B29C64/245 , B29C64/255 , B29C64/393 , B29C64/241
CPC classification number: B29C64/124 , B29C64/214 , B29C64/232 , B29C64/241 , B29C64/245 , B29C64/255 , B29C64/264 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02
Abstract: An additive manufacturing apparatus includes a stage configured to hold a component. A radiant energy device is operable to generate and project radiant energy in a patterned image. An actuator is configured to change a relative position of the stage relative to the radiant energy device. A resin management system includes a material deposition assembly upstream configured to deposit a resin on a resin support. The material deposition assembly includes a reservoir configured to retain a first volume of the resin and define a thickness of the resin on the resin support as the resin support is translated in an X-axis direction. The material deposition assembly further includes a vessel positioned above the reservoir in a Z-axis direction and configured to store a second volume of the resin. In addition, the material deposition assembly includes a conduit configured to direct the resin from the vessel to the reservoir.
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公开(公告)号:US20220274335A1
公开(公告)日:2022-09-01
申请号:US17186685
申请日:2021-02-26
Applicant: General Electric Company
Inventor: Mary Kathryn Thompson , Meredith Elissa Dubelman , Christopher David Barnhill , Xi Yang , Trent William Muhlenkamp , William Joseph Steele
IPC: B29C64/236 , B33Y10/00 , B33Y30/00 , B29C64/124 , B29C64/245 , B29C64/357 , B29C64/386 , B33Y40/00 , B33Y50/00
Abstract: An additive manufacturing apparatus includes a feed module and a take-up module that are configured to operably couple with a foil. A stage is configured to hold one or more cured layers of a resin that form a component. A radiant energy device is positioned opposite to the at least one stage. The radiant energy device is operable to generate and project radiant energy in a predetermined pattern. An actuator is configured to change a relative position of the at least one stage and the foil. An accumulator is positioned between the feed module and the take-up module. The accumulator is configured to retain an intermediate portion of the foil to allow a first portion of the foil upstream of the accumulator to move at a first speed and a second portion of the foil downstream of the accumulator to move at a second speed during a defined time period.
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