公开(公告)号：US06513414B1

公开(公告)日：2003-02-04

申请号：US09385706

申请日：1999-08-30

申请人： Denys Denney ,  Jose D. M. Contreras

发明人： Denys Denney ,  Jose D. M. Contreras

IPC分类号： B26D708

CPC分类号： B26D3/281 ,  B29C44/5654 ,  Y10T83/0296 ,  Y10T83/0429 ,  Y10T83/343

摘要： A method for shaping a slab of compressible or cellular polymer material, such as polyurethane foam, by cutting portions of the material from one surface uses a compression roller, a support surface, a blade and a moving patterned platform interposed between the compression roller and the support surface. The moving patterned platform, preferably an endless belt or a series of interconnected panels, defines at least one recess, and may define a pattern of recesses of complex or simple shapes and at various depths. When the slab of cellular polymer material is compressed between the compression roller and the support surface, a portion of the material fills the recess or recesses in the moving patterned belt. At least a portion of the compressed material within the recesses is then cut from the surface of the slab by the blade just as the slab emerges from between the compression roller and the support surface. The cut portions then are removed leaving a profile-cut surface with cut-out portions corresponding in pattern and shape to the recesses provided on the moving patterned platform. Depending upon the compression factor of the material, the cut-out portions will substantially correspond in depth to the recesses provided on the moving patterned platform.

摘要翻译： 通过从一个表面切割材料的一部分来形成可压缩或多孔聚合物材料（例如聚氨酯泡沫）的板坯的方法使用压缩辊，支撑表面，叶片和插入在压缩辊和压缩辊之间的移动的图案化平台 支撑面。 移动的图案平台，优选地是环形带或一系列互连的面板，限定了至少一个凹部，并且可以限定复杂或简单形状的凹陷的图案，并且在各种深度处。 当细胞聚合物材料的板被压缩在压缩辊和支撑表面之间时，一部分材料填充移动的图案化带中的凹部或凹部。 当板坯从压缩辊和支撑表面之间出现时，凹槽内的至少一部分压缩材料然后从板的表面切割。 然后移除切割部分，留下具有对应于图案和形状的切口部分的轮廓切割表面到设置在移动图案化平台上的凹部。 取决于材料的压缩系数，切口部分将基本上对应于设置在移动的图案化平台上的凹部。

公开(公告)号：USD416740S

公开(公告)日：1999-11-23

申请号：US95137

申请日：1998-10-16

申请人： Denys Denney ,  Vincent Scattolino ,  Robert Vitelli ,  Michael Hnatow

设计人： Denys Denney ,  Vincent Scattolino ,  Robert Vitelli ,  Michael Hnatow

公开(公告)号：USD414066S

公开(公告)日：1999-09-21

申请号：US94090

申请日：1998-09-25

申请人： Denys Denney

设计人： Denys Denney

公开(公告)号：USD404239S

公开(公告)日：1999-01-19

申请号：US86393

申请日：1998-04-13

申请人： Denys Denney

设计人： Denys Denney

公开(公告)号：US5749993A

公开(公告)日：1998-05-12

申请号：US595573

申请日：1996-02-01

申请人： Denys Denney ,  Jose de Jesus Munoz Contreras ,  Vincenzo A. Bonaddio ,  David M. Johnsin

发明人： Denys Denney ,  Jose de Jesus Munoz Contreras ,  Vincenzo A. Bonaddio ,  David M. Johnsin

IPC分类号： B60N3/04 ,  B26D3/28 ,  B29C51/00 ,  B60R13/08 ,  B26D1/02 ,  B28B11/14 ,  B32B31/04

CPC分类号： B60R13/08 ,  B26D3/281 ,  B60R13/083 ,  Y10T156/1031 ,  Y10T156/1052 ,  Y10T83/0429

摘要： A thermal and acoustic barrier for automotive floor pan carpeting is made by cutting synthetic foam sheet in a continuous process to create a foam surface complementary to the three dimensional shape of the floor pan surface. The cut foam sheet is bonded to the underside of the carpeting and installed with the complementary foam surface facing the floor pan.

摘要翻译： 用于汽车地板地毯的热和隔音屏障是通过在连续工艺中切割合成泡沫板制成的，以产生与地板盘表面的三维形状互补的泡沫表面。 切割的泡沫片材结合到地毯的下侧，并且将互补的泡沫表面安装在面对地板盘上。

公开(公告)号：US06668698B1

公开(公告)日：2003-12-30

申请号：US09313615

申请日：1999-05-18

申请人： Denys Denney

发明人： Denys Denney

IPC分类号： B26D708

CPC分类号： B26D3/281 ,  B29C44/5654 ,  Y10T83/0296 ,  Y10T83/0429

摘要： A method for shaping a slab of polyurethane foam (80) cuts portions of the foam material from one surface. A moving patterned platform (32) is interposed in a gap formed between a compression roller (56) and a drive roller (18) and defines at least one recess (36). The slab is introduced into the gap and foam material is compressed into the recess. At least a portion of the compressed material within the recess is then cut from the surface of the slab by a blade (76) just as the slab emerges from the gap to produce a profile-cut surface with a shaped portion corresponding to the shape of the recess in the patterned platform.

摘要翻译： 用于成型聚氨酯泡沫板（80）的方法从一个表面切割泡沫材料的部分。 移动的图案化平台（32）插入形成在压缩辊（56）和驱动辊（18）之间的间隙中并且限定至少一个凹部（36）。 板坯被引入到间隙中，泡沫材料被压入凹槽中。 然后，当板坯从间隙中出来时，凹槽内的至少一部分压缩材料从板坯的表面被切割，以形成轮廓切割表面，其中成形部分对应于 图案平台中的凹槽。

公开(公告)号：US06477931B1

公开(公告)日：2002-11-12

申请号：US09553039

申请日：2000-04-20

申请人： Denys Denney

发明人： Denys Denney

IPC分类号： B26D708

CPC分类号： B26D3/281 ,  B29C44/5654 ,  Y10T83/0296 ,  Y10T83/04 ,  Y10T83/0429 ,  Y10T83/343 ,  Y10T83/364 ,  Y10T83/9292

摘要： A machine for rotary cutting of continuous synthetic foam sheets while compressed between two rollers has a roller drive featuring individually adjustable roller speed to allow use of rollers of dissimilar diameter, such as a large diameter pattern roller and a small diameter compression roller. The roller drive may be selectively engaged for driving each roller with a separate drive motor or both rollers with a single motor through a gear train, allowing conversion of the machine to conventional foam convoluting using similar sized rollers.

摘要翻译： 用于在两个辊之间压缩的连续合成泡沫板的旋转切割机具有辊驱动，其具有单独可调节的辊速度，以允许使用不同直径的辊，例如大直径图案辊和小直径压缩辊。 辊驱动器可以选择性地接合以通过单独的驱动马达驱动每个滚子，或者通过齿轮系将单个马达的两个滚子驱动，从而允许使用类似尺寸的滚筒将机器转换成常规泡沫卷取。

公开(公告)号：USD447297S1

公开(公告)日：2001-08-28

申请号：US29103540

申请日：1999-04-16

申请人： Denys Denney

设计人： Denys Denney

公开(公告)号：US06173638B1

公开(公告)日：2001-01-16

申请号：US08899460

申请日：1997-07-23

申请人： Denys Denney

发明人： Denys Denney

IPC分类号： B26D708

CPC分类号： B26D3/281 ,  B29C44/5654 ,  Y10T83/0296 ,  Y10T83/0429

摘要： Methods for continuously shaping a compressible or cellular polymer material such as polyurethane foam, by cutting portions of the material from a surface of one or more slabs of material (180) include (a) compressing one or more slabs of cellular material between a pair of compression rollers (146, 146a) and two moving patterned platforms (132, 132a) interposed between the compression rollers, and (b) transversely cutting the slab or slabs with a blade or blades (76) just as the cellular material emerges from between the compression rollers. At least one of the moving patterned platforms, preferably an endless belt, defines a recess or pattern of recesses. When a single slab or multiple slabs of material are fed and compressed between the compression rollers, a portion of the material from one side of the slab or slabs fills the recess or recesses in one of the moving patterned belts. The blade then transversely cuts the cellular material.

摘要翻译： 通过从一个或多个材料板（180）的表面切割材料的一部分来连续地成形可压缩或多孔聚合物材料（例如聚氨酯泡沫）的方法包括（a）将一个或多个细胞材料板在一对 压缩辊（146,146a）和插入在压缩辊之间的两个移动的图案化平台（132,132a），以及（b）当叶片或叶片（76）从叶片或叶片 压辊。 移动图案化平台中的至少一个，优选地是环形带，限定凹部或凹槽图案。 当在压缩辊之间输送和压缩单个板坯或多个材料板时，来自板坯或板坯的一侧的材料的一部分填充其中一个移动图案化带中的凹部或凹部。 然后刀片横向切割细胞材料。

公开(公告)号：US6142053A

公开(公告)日：2000-11-07

申请号：US899398

申请日：1997-07-23

申请人： Denys Denney ,  Jose D. M. Contreras

发明人： Denys Denney ,  Jose D. M. Contreras

IPC分类号： B26D3/28 ,  B26D7/08 ,  B29C67/20

CPC分类号： B26D3/281 ,  B29C44/5654 ,  Y10T83/0296 ,  Y10T83/0429 ,  Y10T83/343

摘要： A method for shaping a slab of compressible or cellular polymer material, such as polyurethane foam, by cutting portions of the material from one surface uses a compression roller, a support surface, a blade and a moving patterned platform interposed between the compression roller and the support surface. The moving patterned platform, preferably an endless belt or a series of interconnected panels, defines at least one recess, and may define a pattern of recesses of complex or simple shapes and at various depths. When the slab of cellular polymer material is compressed between the compression roller and the support surface, a portion of the material fills the recess or recesses in the moving patterned belt. At least a portion of the compressed material within the recesses is then cut from the surface of the slab by the blade just as the slab emerges from between the compression roller and the support surface. The cut portions then are removed leaving a profile-cut surface with cut-out portions corresponding in pattern and shape to the recesses provided on the moving patterned platform. Depending upon the compression factor of the material, the cut-out portions will substantially correspond in depth to the recesses provided on the moving patterned platform.

摘要翻译： 通过从一个表面切割材料的一部分来形成可压缩或多孔聚合物材料（例如聚氨酯泡沫）的板坯的方法使用压缩辊，支撑表面，叶片和插入在压缩辊和压缩辊之间的移动的图案化平台 支撑面。 移动的图案平台，优选地环形带或一系列互连的面板限定了至少一个凹部，并且可以限定复杂或简单形状的凹陷的图案，并且在各种深度处。 当细胞聚合物材料的板被压缩在压缩辊和支撑表面之间时，一部分材料填充移动的图案化带中的凹部或凹部。 当板坯从压缩辊和支撑表面之间出现时，凹槽内的至少一部分压缩材料然后从板的表面切割。 然后移除切割部分，留下具有对应于图案和形状的切口部分的轮廓切割表面到设置在移动图案化平台上的凹部。 取决于材料的压缩系数，切口部分将基本上对应于设置在移动的图案化平台上的凹部。