公开(公告)号：US12134226B2

公开(公告)日：2024-11-05

申请号：US18047496

申请日：2022-10-18

Applicant: Continuous Composites Inc.

Inventor： Maxwell Joseph Johnson ,  Nathan Andrew Stranberg ,  Ryan C. Stockett ,  Mikel Negugogor ,  Chase Bosman ,  Logan Lalonde ,  Stephen Tyler Wilson ,  Christopher Losee

IPC: B29C64/118 ,  B33Y10/00 ,  B33Y70/10 ,  B33Y80/00 ,  B29K105/08

Abstract: A method is disclosed for manufacturing a joint. The method may include depositing a first plurality of paths within a first layer. Each of the first plurality of paths may have a center portion, a first portion extending away from the center portion to at least partially form a first branch, and a second portion integral extending away from the center portion opposite the first portion to at least partially form a second branch. The method may further include depositing a second plurality of paths primarily within the first layer. Each of the second plurality of paths may have a center portion, and a first portion extending away from the center portion to at least partially form a third branch of the joint. The second plurality of paths may cross over and be bonded to the first plurality of paths to form spaced-apart bumps that extend into a second layer.

公开(公告)号：US20230121549A1

公开(公告)日：2023-04-20

申请号：US18047492

申请日：2022-10-18

Applicant: Continuous Composites Inc.

Inventor： Maxwell Joseph Johnson ,  Nathan Andrew Stranberg ,  Ryan C. Stockett ,  Mikel Negugogor ,  Chase Bosman ,  Logan Lalonde ,  Stephen Tyler Wilson ,  Christopher Losee

IPC: B29C64/118 ,  B33Y10/00 ,  B33Y80/00

Abstract: A method is disclosed for manufacturing a joint. The method may include depositing a first path of composite material within a first layer at the joint. The first path may have a center at a center of the joint, a first portion integral with the center portion and extending away from the center portion, and a second portion integral with the center and extending away from the center portion. The method may further include depositing a second path of composite material within the first layer at the joint. The second path may have a center at the center of the joint, and a first portion integral with the center of the second path and extending away from the center of the second path. The center portion of the second path may be parallel with, abut and be bonded to the center portion of the first path.

公开(公告)号：US20230119095A1

公开(公告)日：2023-04-20

申请号：US18047528

申请日：2022-10-18

Applicant: Continuous Composites Inc.

Inventor： Maxwell Joseph Johnson ,  Nathan Andrew Stranberg ,  Ryan C. Stockett ,  Mikel Negugogor ,  Chase Bosman ,  Logan Lalonde ,  Stephen Tyler Wilson ,  Christopher Losee

IPC: B29C64/118 ,  B33Y10/00 ,  B33Y80/00

Abstract: A method is disclosed for manufacturing a joint. The method may include depositing a first plurality of paths to form a base layer of a joint in the structure. The method may also include depositing a second plurality of paths that pass through the joint. At least one of the second plurality of paths may extend away from the base layer through free space.

公开(公告)号：US20230122290A1

公开(公告)日：2023-04-20

申请号：US18047527

申请日：2022-10-18

Applicant: Continuous Composites Inc.

Inventor： Maxwell Joseph Johnson ,  Nathan Andrew Stranberg ,  Ryan C. Stockett ,  Mikel Negugogor ,  Chase Bosman ,  Logan Lalonde ,  Stephen Tyler Wilson ,  Christopher Losee

IPC: B29C64/118 ,  B33Y10/00 ,  B33Y70/10

Abstract: A method is disclosed for manufacturing a joint. The method may include depositing a first plurality of paths within a first layer of the structure that passes through the joint in a first configuration. The method may further include applying a transformation to the first configuration to form a second configuration. The method may additionally include depositing a second plurality of paths within a second layer of the structure to at least partially overlap the first plurality of paths and pass through the joint in the second configuration.

公开(公告)号：US20230118530A1

公开(公告)日：2023-04-20

申请号：US18047490

申请日：2022-10-18

Applicant: Continuous Composites Inc.

Inventor： Maxwell Joseph Johnson ,  Nathan Andrew Stanberg ,  Ryan C. Stockett ,  Mikel Negugopor ,  Chase Bosman ,  Logan Lalonde ,  Stephen Tyler Wilson ,  Christopher Losee

IPC: B29C64/118 ,  B33Y10/00 ,  B33Y70/10

Abstract: A method is disclosed for additively manufacturing of a joint within a structure using a composite material. The method may include depositing a first path of the composite material within a first layer at the joint. The first path may have a center portion at a center of the joint, and a first portion integral with the center portion and extending away from the center portion. The first portion may form at least part of a first branch having a first density. The center of the joint may have a second density. The first density may be greater than the second density.

公开(公告)号：US20250050583A1

公开(公告)日：2025-02-13

申请号：US18932540

申请日：2024-10-30

Applicant: Continuous Composites Inc.

Inventor： Nathan Andrew Stranberg ,  Andrew John Overby ,  Andrew Michael Stulc ,  Stephen Tyler Wilson ,  Ryan C. Stocket ,  Brock Adam Jahner ,  Christopher Losee

IPC: B29C64/336 ,  B29C64/118 ,  B29C64/165 ,  B29C64/209 ,  B29C64/227 ,  B29C64/241 ,  B29C64/245 ,  B29C64/295 ,  B29C64/357 ,  B29C64/379 ,  B29C64/393 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y40/10 ,  B33Y70/10

Abstract: A method is disclosed for additively manufacturing an object. The method may include extending a first module of a print head to push a tag end of material adjacent a second module during a feeding routine. The method may also include extending the second module to push against the tag end, and activating a third module to at least partially cure the tag end and thereby adhere the tag end as an anchor.

公开(公告)号：US12128607B2

公开(公告)日：2024-10-29

申请号：US18047492

申请日：2022-10-18

Applicant: Continuous Composites Inc.

Inventor： Maxwell Joseph Johnson ,  Nathan Andrew Stranberg ,  Ryan C. Stockett ,  Mikel Negugogor ,  Chase Bosman ,  Logan Lalonde ,  Stephen Tyler Wilson ,  Christopher Losee

IPC: B29C64/118 ,  B33Y10/00 ,  B33Y70/10 ,  B33Y80/00 ,  B29K105/08

CPC classification number: B29C64/118 ,  B33Y10/00 ,  B33Y70/10 ,  B33Y80/00 ,  B29K2105/08

Abstract: A method is disclosed for manufacturing a joint. The method may include depositing a first path of composite material within a first layer at the joint. The first path may have a center at a center of the joint, a first portion integral with the center portion and extending away from the center portion, and a second portion integral with the center and extending away from the center portion. The method may further include depositing a second path of composite material within the first layer at the joint. The second path may have a center at the center of the joint, and a first portion integral with the center of the second path and extending away from the center of the second path. The center portion of the second path may be parallel with, abut and be bonded to the center portion of the first path.

公开(公告)号：US20230124104A1

公开(公告)日：2023-04-20

申请号：US18047496

申请日：2022-10-18

Applicant: Continuous Composites Inc.

Inventor： Maxwell Joseph Johnson ,  Nathan Andrew Stranberg ,  Ryan C. Stockett ,  Mikel Negugogor ,  Chase Bosman ,  Logan Lalonde ,  Stephen Tyler Wilson ,  Christopher Losee

IPC: B29C64/118 ,  B33Y10/00 ,  B33Y80/00

Abstract: A method is disclosed for manufacturing a joint. The method may include depositing a first plurality of paths within a first layer. Each of the first plurality of paths may have a center portion, a first portion extending away from the center portion to at least partially form a first branch, and a second portion integral extending away from the center portion opposite the first portion to at least partially form a second branch. The method may further include depositing a second plurality of paths primarily within the first layer. Each of the second plurality of paths may have a center portion, and a first portion extending away from the center portion to at least partially form a third branch of the joint. The second plurality of paths may cross over and be bonded to the first plurality of paths to form spaced-apart bumps that extend into a second layer.