Abstract:
An earth-boring bit has a mechanical face seal assembly with PCD faces. The bit has a bearing shaft with a cone rotatably mounted on the bearing shaft. The seal locates between the bearing shaft and the cone for sealing lubricant therein. The seal includes at least one rigid seal ring having a carbide body and an annular PCD face located on it. The mating face may also be of a PCD material.
Abstract:
A downhole tool may comprise a mechanical joint, and a diamond-like coating over at least a portion of a surface of at least one component of the mechanical joint, the diamond-like coating having a thickness greater than 10 micrometers. Methods of manufacturing a mechanical joint of a downhole tool may comprise disposing a diamond-like coating on at least a portion of a surface of a component of the mechanical joint of the downhole tool to a thickness of at least 10 microns and at a temperature less than about 200° C.
Abstract:
A downhole tool comprises a mechanical joint, and a diamond-like coating over at least a portion of a surface of at least one component of the mechanical joint, the diamond-like coating having a thickness greater than 10 micrometers. Methods of manufacturing a mechanical joint of a downhole tool comprise disposing a diamond-like coating on at least a portion of a surface of a component of the mechanical joint of the downhole tool to a thickness of at least 10 microns and at a temperature less than about 200° C.
Abstract:
Downhole tool bearings are provided with diamond enhanced materials. The diamond enhanced materials comprise diamond grains in a matrix of tungsten or silicon carbide or a silicon bonded diamond material. A brazed diamond grit or diamond particles coated with a reactive braze may be utilized for bearing applications. Bearing rings for use in downhole tools may be formed at least in part with the diamond enhanced material. In one embodiment, the bearing rings may be used in a positive displacement motor. In additional embodiments, the bearing rings may be used in a submersible pump.
Abstract:
A rotary-type drill bit for drilling subterranean formations having areas or components having surfaces exhibiting a relatively low adhesion, preferably nonwater-wettable, surface over at least a portion thereof.
Abstract:
Bearings for downhole tools including a first bearing member and a second bearing member, at least one of the first and second bearing members having a channel formed therein. Methods of cooling bearings of downhole tools comprise flowing a fluid within a channel formed in at least one bearing member. Heat is transferred from at least the at least one bearing member to the fluid. The fluid is flowed away from the at least one bearing member.
Abstract:
An assembly controls the liquid level in a vessel in which a submersible pump is disposed. The assembly has a switch housing and a float housing, arranged proximate to each other. A switch in the switch housing selectively energizes a motor associated with the pump. When a float disposed in the float housing moves in response to a change in the liquid level of the vessel, the movement is coupled to the switch by a pair of magnets arranged in attractive relationship to each other. One of the magnets is in the switch housing and the other is in the float housing. The magnets interact by providing force fields that acts through a wall that separates the switch housing and the float housing. A lever on which the switch housing magnet is positioned tilts the magnets away from alignment as they approach each other, reducing the increase in attractive force therebetween.
Abstract:
A method of non-destructively identifying and characterizing defects in a rotary drill component is provided. The method includes providing a drill component and an ultrasonic test system including a phased array ultrasonic transducer (PAUT). The method also includes acoustically coupling the PAUT to a surface location, transmitting focused ultrasonic acoustic waves at the location into the PAUT and recording a reflected acoustic response corresponding to a portion of a predetermined volume of a microstructure of the component associated with the location on the surface. The method also includes storing the response and moving one of the transducer or the component to a plurality of unique locations representative of the predetermined microstructure and repeating these steps. The method also includes processing the responses and providing an output signal to an output device configured to provide an output indicative of differences in the output signal within the predetermined volume of the microstructure.
Abstract:
An earth boring bit has thrust faces with one of the thrust faces being at least partially tilted relative to the other. The bit has a cone rotatably mounted to a bearing pin of the bit body. The thrust faces are in the cone and on an end of the bearing pin. One of the thrust faces is completely flat and perpendicular to the axis of the bearing pin. The other thrust face has a tilted portion that is at a skewed angle relative to the axis. The tilted portion creates converging and diverging zones between the thrust faces.
Abstract:
An earth boring bit has a bit body with at least one bearing pin. A cone is rotatably mounted on the bearing pin. A seal assembly is located between the cone and the bearing pin, the seal assembly having at least one flexible seal member. A flexible pressure compensating diaphragm is mounted in the body. The diaphragm has one side adapted to be exposed to borehole fluids and another side in contact with lubricant contained in bearing spaces between the cone and the bearing pin. The flexible seal member and the diaphragm are formed of a fluorinated elastomer. The elastomer is either a perfluoroelastomer (FFKM) or a fluoroelastomer (FKM).