ARTICLE AND METHOD OF MANUFACTURING RELATED TO NANOCOMPOSITE OVERLAYS
    5.
    发明申请
    ARTICLE AND METHOD OF MANUFACTURING RELATED TO NANOCOMPOSITE OVERLAYS 审中-公开
    与纳米复合材料相关的制造方法和制造方法

    公开(公告)号:US20100297432A1

    公开(公告)日:2010-11-25

    申请号:US12785397

    申请日:2010-05-21

    摘要: Composite layers are formed on substrates, particularly heat sensitive substrates. A uniform composite mixture is prepared from powdered nanoscale ceramic phase particulates and a particulate matrix phase precursor that contains a fusible matrix former. The composite mixture is applied to the substrate surface where it forms a composite mixture layer that is thin relative to the substrate. The composite mixture layer is subjected to a rapid high flux heating pulse of energy to fluidize the fusible matrix former, followed by a rapid quenching step that occurs at least in part because of heat transfer to the substrate, but without significantly damaging the overall temper properties of the substrate. The nanoscale ceramic phase is present in the composite layer in an amount that is greater than its percolation threshold, so the resulting fused composite layer does not tend to flow or sag while the matrix former is in the fluid state. Also, the grain size of the matrix is minimized by the presence of the nanoscale ceramic phase.

    摘要翻译: 复合层形成在基片上,特别是热敏基片上。 由粉状纳米级陶瓷相颗粒和含有易熔基质成型剂的颗粒状基质相前体制备均匀的复合混合物。 将复合混合物施加到基底表面,其中它形成相对于基底薄的复合混合物层。 将复合混合物层经受快速高通量加热脉冲的能量以使易熔基体成型剂流化,随后进行快速淬火步骤,该淬火步骤至少部分地由于热传递到基底而发生,但不显着损害整体回火性能 的基底。 纳米级陶瓷相以大于其渗滤阈值的量存在于复合层中,因此当基体成型体处于流体状态时,所得到的熔融复合层不会流动或下垂。 此外,通过纳米级陶瓷相的存在使基体的晶粒尺寸最小化。