摘要:
Low cost water based binder system was developed for shaping ferrous, nonferrous metals and/or ceramics parts by injection molding processes. The process comprises the steps of preparing a mixture containing a gel-forming powder comprising carrageenan, metal and/or ceramic powders, de-ionized water and a gel-strengthening additive. The mixture is injection molded to produce self-supporting articles. The present invention provides a direct compounding and molding of metal and/or ceramic feedstock. Additionally, a coating composition comprising gelatine, water and a metal and/or ceramic powder is used to form coating layers on selected materials.
摘要:
A composite molding compound comprising a combination of metal and ceramic powders is disclosed. The powders are combined with a binder, a liquid carrier and other processing additives in a manner to provide uniform distribution of two phases in a material format that facilitates the molding of complex parts at relatively low pressures and temperatures using conventional injection molding machines. The products formed from these molding compounds may be designed with tailored physical and mechanical properties such as thermal conductivity, thermal expansion coefficient, density, elastic modulus and wear properties.
摘要:
A composition for forming molded metal containing articles having improved stability. More particularly, a corrosion resistant composition for forming injection molded articles having a sodium silicate corrosion inhibiting additive. The corrosion inhibitor prevents metal oxidation when a metal containing powder is mixed with a water based binder, providing stability to the article and preventing generation of hydrogen gas. This significantly enhances the shelf life of the moldable composition prior to molding.
摘要:
A monolithic silicon nitride ceramic is densified at temperatures lower than 2000.degree. C. and heat treated at temperatures greater than 2000.degree. C. in the presence of at least 6.5 w % of multi-component sintering aids. This monolithic silicon nitride has a highly acicular microstructure characterized by .beta.-Si.sub.3 N.sub.4 grains having an average grain width ranging from about 1 to 1.5 .mu.m and average apparent aspect ratio greater than 1.8, Chevron Notch fracture toughness greater than 9 MPa.multidot.m.sup.1/2, R-curve behavior, high Weibull modulus, excellent damage tolerance, high thermal conductivity, and other desirable properties.
摘要翻译:整体式氮化硅陶瓷在低于2000℃的温度下致密化,并且在至少6.5w%的多组分烧结助剂的存在下,在高于2000℃的温度下进行热处理。 该单片氮化硅具有高度针状的微结构,其特征在于具有平均晶粒宽度为约1至1.5μm,平均表观纵横比大于1.8的β-Si 3 N 4晶粒,雪佛龙凹陷断裂韧性大于9MPaxm1 / 2,R- 曲线行为,高威布尔模量,优异的耐损伤性,高导热性和其他所需的性能。
摘要:
Metal, ceramic and cermet hollow articles produced from low viscosity suspensions. The articles are useful for filters, catalyst media, fuel cell electrodes, body implantation devices, structural materials, vibration and noise control, heat exchangers, heat sinks, heat pipes, heat shields and other applications.
摘要:
Low cost water based binder system was developed for shaping ferrous, nonferrous metals and/or ceramics parts by injection molding processes. The process comprises the steps of preparing a mixture containing a gel-forming powder comprising carrageenan, metal and/or ceramic powders, de-ionized water and a gel-strengthening additive. The mixture is injection molded to produce self-supporting articles. The present invention provides a direct compounding and molding of metal and/or ceramic feedstock. Additionally, a coating composition comprising gelatine, water and a metal and/or ceramic powder is used to form coating layers on selected materials.
摘要:
A composite molding compound comprising a combination of metal and ceramic powders is disclosed. The powders are combined with a binder, a liquid carrier and other processing additives in a manner to provide uniform distribution of two phases in a material format that facilitates the molding of complex parts at relatively low pressures and temperatures using conventional injection molding machines. The products formed from these molding compounds may be designed with tailored physical and mechanical properties such as thermal conductivity, thermal expansion coefficient, density, elastic modulus and wear properties.
摘要:
This invention provides a process for forming sintered, molded articles having improved dimensional stability. More particularly, this invention pertains to process for forming heat sinks. This process includes forming a substantially uniform copper composition comprising a polysaccharide binder, water, and copper particles; molding the copper composition under conditions sufficient to form a solid molded intermediate; and sintering the solid molded intermediate at a sufficient temperature and for a sufficient time to form a heat sink.
摘要:
A method for rapidly manufacturing metal tooling utilizing injection molding techniques is described. Preferably, steel tooling is manufactured for use in an injection molding machine to produce near-net shape complex parts in high volume. The method is relatively inexpensive compared to conventional techniques for manufacturing complex metal tooling suitable for the rapid fabrication of complex shaped parts by conventional metal, ceramic and plastic processing.
摘要:
Metal, ceramic and cermet articles produced from low viscosity suspensions. The articles include micro diameter hollow fibers, meshes and open cell foams. The articles are useful for filters, catalyst media, fuel cell electrodes, body implantation devices, structural materials, vibration and noise control, heat exchangers, heat sinks, heat pipes, heat shields and other applications.