Abstract:
A power supply circuit for a liquid crystal welding lens or shutter provides a consistent and stable regulated power signal for driving or powering the liquid crystal shutter for maintaining stable performance over the life of the power supply and a battery level indicator feature to provide advance warning of degraded device performance.
Abstract:
A welding helmet including an optical protective lens including one or more liquid crystal cells as a variable optical transmission device responsive to a prescribed input to vary light transmission and light blocking characteristics thereof, and a hot mirror band pass filter having a relatively wide transmission characteristic in the visible spectrum and filtering characteristics in the infrared spectrum, the variable optical transmission device being tuned to provide a warning to indicate a nonoperating condition; and the variable optical transmission device being operative in a drive to dark mode for fast operation. Also disclosed is a method for protecting the eyes of a welder while providing a bright clear state, a fast switching to dark state, and the providing of an indication of a power off or failure state.
Abstract:
A frame assembly for a light shutter including a frame structure for enclosing an electro-optic shutter assembly, the frame structure having a front surface which can be positioned opposite a cover lens, and a switch for controlling an operation mode of the electro-optic shutter assembly, the switch being mounted on the front surface whereby pressure applied to the cover lens activates the switch. The frame assembly can be inserted and used in a welding helmet or other protective eyewear having a standard sized lens aperture.
Abstract:
A power supply circuit for a liquid crystal welding lens or shutter develops a relatively low voltage AC signal for driving or powering the liquid crystal shutter to the clear state and two relatively higher or larger magnitude AC electrical signals for initially driving the shutter to the dark state and then for maintaining the shutter in the dark state; a variable frequency circuit for varying the frequency of the driving signal to the shutter to minimize power usage in the dark state and to avoid flicker in the clear state; and power saving and battery level indicator features are included.
Abstract:
A welding helmet having high structual integrity is formed of a single sheet of composite material, such as Kevlar fabric impregnated with a phenolic thermoset resin; a viewing port in the front of the helmet includes a welding lens is either of fixed or automatically darkening type; and curves, bends, folds and steps in the composite material and trim pieces in the viewing port area and about the peripheral rim of the helmet shell provide additional stiffening for the helmet. A method of making a welding helmet of a single sheet of composite material includes pre-forming the composite material to a shape similar to that of the finished molding helmet shape, and placing the pre-shaped composite material in a compression mold and closing the mold to mold the composite material to shape while curing the composite material by applying heat other otherwise assisting in the curing of the composite material; and mounting a welding lens in a viewing port of the welding helmet.
Abstract:
A structure formed of a composite material and a support material, the support material being integrally coupled to the composite material by an insert molding process to form an integral structure, and protective head gear, such as a welding helmet, welding shield, hard hat, etc. using such structure. A method for making a structure using sheet-like composite material includes adhering to the composite material a relatively rigid support member or frame by insert molding directly to the composite material.
Abstract:
A light control device includes a light shutter having a pair of polarizers and a liquid crystal device operative in response to a prescribed input to control transmission of light therethrough, and a variable polarizer optically aligned with respect to said light shutter and operative to control light transmitted therethrough in response to a prescribed input; the light shutter is operative relatively fast in response to application of electric field to reduce light transmission and the variable polarizer is operative in the event of a power loss, which would cause the light shutter to stop light blocking, to provide a safety light blocking function. The light control device may be employed in a welding helmet or other device intended to provide protection to the eyes of an individual or other animate or inanimate object from selected electromagnetic energy, such as that produced by welding or other source.
Abstract:
A head-mounted display or other optical device which provides at least a first image to at least one eye of a user can be adjusted for changing the alignment of an image path with respect to a user's eye position. An alignment beam generator is mounted so as to move with the image path device so a user can use characteristics of the alignment beam to achieve a desired alignment of the image path. Preferably, the alignment beam is configured, such as by making it substantially narrow-beam, linear and/or non-dispersive, such that beam is substantially invisible to the user until it is within a preferred alignment range, so as to provide a binary or visible/invisible, indicator of alignment.
Abstract:
A welding helmet and lens therefor includes a shield and a lens including a two identical optical components, each including a polarizer, a further polarizer (analyzer) optically between said optical components and effectively shared as an output device from one optical component and an input device for the other optical component, the transmissive axes of respective polarizers of said optical components being operatively oriented relative to one another to improve extinction of light incident on said lens at prescribed angles. The lens may be used in other optical systems. A method of making a light transmission controlling optical system employing two optical components control device, includes assembling a plurality of identical optical components, each having substantially identical alignment characteristics, positioning at least two of the optical components in optical series such that at least one optical component is facing in a direction opposite the facing direction of the other optical component, whereby the polar alignment of at least one part of both of said optical components is equi-angular and opposite sense relative to a reference direction.