Abstract:
A process for producing a toner has the steps of, polymerizing a polymerizable monomer composition containing at least a polymerizable monomer and a colorant, in an aqueous dispersion medium to form colored polymer particles, and thereafter washing the colored polymer particles, followed by dewatering to prepare wet colored polymer particles, subjecting the resultant wet colored polymer particles to substantial removal of the water held by the wet colored polymer particles, by means of a dryer making use of hot air to obtain toner particles, and drying the toner particles under reduced pressure by means of a vacuum dryer so that polymerizable monomers remaining in the toner particles come to be in a residue of 200 ppm or less.
Abstract:
A process for disintegrating an agglomerated mass of silica fine powder comprises introducing the silica fine powder into an impact portion defined by either a rotatory strip and a fixed strip or two rotatory strips, and having a gap therebetween of 0.5 to 10 mm and mechanically impacting the silica fine powder by at the impact portion to disintegrate the agglomerated mass.
Abstract:
A toner for producing electrostatic latent images is produced by smoothing classified resinous particles so that the ratio of the smallest diameter to the largest diameter thereof is 0.70-0.90, mixing the smoothed base particles (A) with modifier particles (B) to attach the modifier particles (B) to the surfaces of the base particles (A), and fixing the modifier particles (B) to the base particles (A) under the action of a mechanical impact force.
Abstract:
A process for producing toner particles for developing electrostatic latent images, comprising the steps of introducing colored solid particles containing a binder resin into a multi-division classifying zone divided into at least three sections by partitioning means, so that the particles are fallen along curved lines; collecting a coarse powder consisting primarily of coarse particles in a first divided section, a medium powder consisting primarily of particles having a particle size within a defined range in a second divided section and a fine powder consisting primarily of particles having a particle size smaller than the defined range in a third divided section; feeding the classified coarse powder to a pulverizing step; and introducing the pulverized powder into the multi-division classifying zone. An apparatus for practicing the process is also disclosed.
Abstract:
A gas stream classifier includes: a gas stream classifying means for classifying feed powder into at least a coarse powder fraction and a fine powder fraction by an inertia force acting on particles and a centrifugal force acting on a curved gas stream due to Coanda effect in a classifying chamber, and a feed supply pipe opening into the classifying chamber for supplying the feed powder into the classifying chamber. The efficiency of the classifier is improved by providing the feed supply pipe with a mixing zone for mixing an upper stream and a lower stream of the feed powder and an accompanying gas stream, respectively flowing through within the feed supply pipe. The classifier is particularly suitably used for producing a toner for developing electrostatic images having a sharp particle size distribution from toner particles having a weight-average particle size of at most 10 .mu.m, especially at most 8 .mu.m.
Abstract:
A pneumatic pulverizer includes an accelerating tube for conveying and accelerating a material to be pulverlized by a high-pressure gas and a pulverizing chamber for finely pulverizing the material to be pulverized. The pulverizing chamber is provided with a colliding member having a colliding surface provided in opposed relation to an outlet of the accelerating tube. The colliding surface of the colliding member has a protruding central portion, and an outer peripheral colliding surface provided around the protruding central portion for secondarily pulverizing the material primarily pulverized by the protruding central portion. The pulverizing chamber has a side wall for performing tertiary pulverization on the material secondarily pulverized by the outer peripheral colliding surface.
Abstract:
A continuous mixing device for mixing continuously powder, comprising a casing having a mixing chamber inside of the device, a rotary shaft included within said casing, a rotatable stirring blade axially supported with said rotary shaft, and a fixed blade fixed inside of said casing, wherein said stirring blades and fixed blades are provided in plural numbers. A process for producing a toner composition of developing electrostatic latent images, comprising introducing colored particles having at least a binder resin and a colorant, and a powdery additive into a continuous mixing device, said continuous mixing device comprising a casing having a mixing chamber inside of the device, a rotary shaft included within said casing, a rotatable stirring blade axially supported with said rotary shaft, and a fixed blade fixed inside of said casing, wherein said stirring blades and fixed blades are provided in plural numbers; and mixing the colored particles and the powdery additive to obtain a toner composition.
Abstract:
A toner for producing electrostatic latent images is produced by classifying a pulverized feed material into a coarse powder and a fine powder in a first classifying means, pulverizing and recycling the coarse powder to the first classifying means, introducing the fine powder into a multi-division classifying chamber divided into at least three sections where the fine powder is classified into at least a coarse powder fraction, a medium powder fraction and a fine powder fraction. The medium powder fraction is recovered to provide a toner. The coarse powder fraction is recycled to the first classifying means.
Abstract:
A gas current toner classifier has a material feed nozzle, a Coanda block, a classifying wedge and a classifying wedge block having the classifying wedge. The Coanda block and the classifying wedge define a classification zone, and the classifying wedge block is set up in the manner that its location is changeable so that the form of the classification zone can be changed. A method of producing toner using said classifier is also described.
Abstract:
A pneumatic pulverizer comprises an acceleration pipe for transporting powders under acceleration by a high pressure gas, a pulverization chamber, a collision member for pulverizing the powders ejected from the acceleration pipe by a force of collision, the collision member being provided against the outlet of the acceleration pipe, a raw material powder supply inlet provided on the acceleration pipe, and a secondary air inlet provided between the raw material powder supply inlet and the outlet of the acceleration pipe.